IP Library Granted Patent US 12,297,611
Granted Patent B2
US 12,297,611 · App. 18/540,497 · Granted May 13, 2025

Guardrail terminal

Inventors: Dean L. Sicking (Indian Springs Village, AL); Dakotah Sicking (Keller, TX); Steven D. Thompson (Bessemer, AL); Kenneth Walls (Trussville, AL); Kevin D. Schrum (Pelham, AL); Joseph Schwertz (Birmingham, AL); David Littlefield (Vestavia Hills, AL); Andrew Dameron (Birmingham, AL)
Assignee: Sicking Safety Systems LLC
E01F15/143E01F15/0423E01F15/0461
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,297,611
App. No.
18/540,497
Granted
May 13, 2025
Kind
B2
Abstract

Guardrail, guardrail terminal, and support post designs that improve control of a vehicle during collisions are described. The disclosed designs also reduce the likelihood of intrusion into vehicle systems and the occupant compartment(s). Embodiments include folding and/or flattening of the guardrail and controlling the folded and flattened guardrail to avoid intrusion into the vehicle. Other embodiments include containing the guardrail in an impact head of a guardrail terminal, which also avoids vehicle intrusion.

Claims (30)

1. A guardrail assembly, comprising:

a w-shaped guardrail extending longitudinally, the w-shaped guardrail including a first, upper end and a second, lower end, each of the first, upper end and the second, lower end extending from the w-shaped guardrail in a first direction that is horizontally transverse to a longitudinal direction; and

a guardrail terminal having a first end and a second end, the guardrail terminal configured to receive the w-shaped guardrail at the first end of the guardrail terminal, the guardrail terminal including a deflector positioned between the first end of the guardrail terminal and the second end of the guardrail terminal, the deflector configured to fold the w-shaped guardrail such that the first, upper end and the second, lower end of the w-shaped guardrail are repositioned from extending in the first direction to extending in a second direction that is horizontally transverse to the longitudinal direction while the w-shaped guardrail is within the guardrail terminal, the second direction being is opposite to the first direction.

2. The guardrail assembly of claim 1 , including a downwardly oriented opening positioned between the deflector and the second end of the guardrail terminal.

3. The guardrail assembly of claim 1 , the guardrail terminal including a feeder chute positioned to extend from the first end of the guardrail terminal, and the feeder chute is configured to receive the w-shaped guardrail.

4. The guardrail assembly of claim 3 , the guardrail terminal including a throat positioned between the feeder chute and the second end of the guardrail terminal, the feeder chute has a first width, and the throat has a second width that is greater than the first width, and the second width of the throat increases with distance from the feeder chute.

5. The guardrail assembly of claim 1 , wherein the deflector extends a first width from an interior wall of the guardrail terminal at a first end of the deflector and a second width greater than the first width from the interior wall of the guardrail terminal at a second end of the deflector upstream from the first end.

6. The guardrail assembly of claim 5 , including a feeder chute positioned to extend from the first end of the guardrail terminal, and the feeder chute is configured to receive the w-shaped guardrail.

7. The guardrail assembly of claim 6 , wherein the deflector is angled from an end of the deflector that is closest to the feeder chute to an end of the deflector that is closest to the second end of the guardrail terminal, and the deflector is widest at the end of the deflector that is closest to the second end of the guardrail terminal.

8. The guardrail assembly of claim 1 , wherein the guardrail terminal includes a downwardly oriented opening positioned between the deflector and the second end of the guardrail terminal.

9. The guardrail assembly of claim 1 , wherein the w-shaped guardrail initially includes three reversals of direction along a transverse length of the w-shaped guardrail, and after the first, upper end and the second, lower end of the guardrail terminal are repositioned, the w-shaped guardrail includes only a single reversal of direction and is no longer in the w-shape.

10. A guardrail terminal, comprising:

a first end configured to receive a w-shaped guardrail including a first end and a second end, each of the first end and the second end of the w-shaped guardrail extending in a first direction;

a second end,

a downwardly oriented opening positioned adjacent the second end of the guardrail terminal; and

a first deflector positioned between the first end of the guardrail terminal and the downwardly oriented opening, the first deflector configured to fold the w-shaped guardrail such that the first end and the second end of the w-shaped guardrail are repositioned from extending in the first direction to extending in a second direction that is opposite to the first direction.

11. The guardrail terminal of claim 10 , including an upwardly oriented opening positioned on an opposite side of the guardrail terminal from the downwardly oriented opening.

12. The guardrail terminal of claim 10 , including a feeder chute extending from the first end of the guardrail terminal, and the feeder chute is configured to receive the w-shaped guardrail.

13. The guardrail terminal of claim 10 , including an upper deflector positioned within the guardrail terminal on a first side of the first deflector and a lower deflector positioned within the guardrail terminal on an opposite side of the first deflector from the first side.

14. The guardrail terminal of claim 10 , wherein energy dissipation of the guardrail terminal when positioned on the w-shaped guardrail supported by a plurality of posts having plastic moments in a range from about 9,000 ft-lb to about 38,000 ft.-lbs. is in a range of about 14 kilopounds (kips) to about 31 kips with an impact on the second end of the guardrail terminal at 15 degrees or less relative to the w-shaped guardrail.

15. The guardrail terminal of claim 10 , wherein the first deflector is configured to reshape the w-shaped guardrail from a configuration including three reversals of direction along a transverse length of the w-shaped guardrail to a shape having only a single reversal of direction.

16. A guardrail assembly, comprising:

a w-shaped guardrail;

a guardrail terminal configured to receive the w-shaped guardrail, the guardrail terminal including an impact face and a deflector extending horizontally from an interior wall of the guardrail terminal, the guardrail terminal and deflector configured to fold the w-shaped guardrail; and

a plurality of posts supporting the w-shaped guardrail,

the plurality of posts having plastic moments perpendicular to the w-shaped guardrail in a range from about 9,000 ft-lb to about 38,000 ft.-lbs.

17. The guardrail assembly of claim 16 , wherein the plastic moments are achieved with a head-on force of about 14 kilopounds (kips) to about 31 kips.

18. The guardrail assembly of claim 17 , wherein the plastic moments and the head-on force are at an impact angle of 15 degrees or less relative to the w-shaped guardrail.

19. The guardrail assembly of claim 16 , wherein the deflector folds the w-shaped guardrail such that a first end and a second end of the w-shaped guardrail in a transverse direction to a longitudinal extent of the w-shaped guardrail are repositioned from extending in a first direction to extending in a second direction that is opposite to the first direction.

20. The guardrail assembly of claim 16 , wherein the w-shaped guardrail initially includes three reversals of direction along a transverse direction of the w-shaped guardrail, and after the w-shaped guardrail is folded, the w-shaped guardrail includes only a single reversal of direction along the transverse direction of the w-shaped guardrail.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2023
From: SICKING, DEAN L.; SICKING, DAKOTAH; THOMPSON, STEVEN D.; WALLS, KENNETH; SCHRUM, KEVIN D.; SCHWERTZ, JOSEPH; LITTLEFIELD, DAVID; DAMERON, ANDREW
To: SICKING SAFETY SYSTEMS LLC
Reel/Frame 065876/0100 →
Continuity (4)
Continuation 18045060 · Oct 7, 2022
Continuation 16708129 · Dec 9, 2019
Provisional Application 62776914 · Dec 7, 2018
Related Publication 20240117580A1 · Apr 11, 2024
References Cited (45)
US 4928928A · Buth et al. · 1990 [cited by applicant]
US 5078366A · Sicking et al. · 1992 [cited by applicant]
US 5775675A · Sicking et al. · 1998 [cited by applicant]
US 5797591A · Krage · 1998 [cited by applicant]
US 6036399A · Schalk · 2000 [cited by applicant]
US 6089782A · Bligh et al. · 2000 [cited by applicant]
US 6554256B2 · Ochoa · 2003 [cited by applicant]
US 6715735B2 · Bligh et al. · 2004 [cited by applicant]
US 6719483B1 · Welandsson · 2004 [cited by applicant]
US 7185882B2 · Buth · 2007 [cited by examiner]
US 7694941B2 · Abu-Odeh et al. · 2010 [cited by applicant]
US 7883075B2 · Abu-Odeh et al. · 2011 [cited by applicant]
US 8882082B2 · Abu-Odeh et al. · 2014 [cited by applicant]
US 8905382B2 · Smith et al. · 2014 [cited by applicant]
US 9145943B2 · Sicking · 2015 [cited by applicant]
US 9689124B2 · Harman et al. · 2017 [cited by applicant]
US 9714493B1 · Dyke et al. · 2017 [cited by applicant]
US 9732484B2 · Rohde et al. · 2017 [cited by applicant]
US 9963844B2 · Rohde et al. · 2018 [cited by applicant]
US 10036132B2 · Sicking · 2018 [cited by applicant]
US 10119231B1 · Rohde et al. · 2018 [cited by applicant]
US 10364538B2 · Dyke et al. · 2019 [cited by applicant]
US 10851503B2 · Alberson et al. · 2020 [cited by applicant]
US 10914044B2 · Rohde et al. · 2021 [cited by applicant]
US 20010013596A1 · Sicking et al. · 2001 [cited by applicant]
US 20020007994A1 · Reid et al. · 2002 [cited by applicant]
US 20060102884A1 · Rohde et al. · 2006 [cited by applicant]
US 20070147957A1 · Buth et al. · 2007 [cited by applicant]
US 20170051461A1 · Alberson et al. · 2017 [cited by applicant]
US 20170275837A1 · Rohde et al. · 2017 [cited by applicant]
US 20210198855A1 · Sicking et al. · 2021 [cited by applicant]
EP 2017387B1 · 2009 [cited by applicant]
EP 2313560B1 · 2017 [cited by applicant]
KR 20090048021A · 2009 [cited by examiner]
RU 2312948C1 · 2007 [cited by applicant]
WO 2002018708A2 · 2002 [cited by applicant]
WO WO2010139027A1 · 2010 [cited by examiner]
WO 2012106301A1 · 2012 [cited by applicant]
WO 2016014013A1 · 2016 [cited by applicant]
An Office Action issued by Eurasian Patent Office on Mar. 4, 2022, which corresponds to EAPO Patent Application No. 202191290 and is related to U.S. Appl. No. 16/708,129. [cited by applicant]
International Search Report issued in PCT/US2019/065289; mailed Jul. 3, 2020. [cited by applicant]
Written Opinion issued in PCT/US2019/065289; mailed Jul. 3, 2020. [cited by applicant]
An Office Action and Search Report issued by Russian Patent Office on Jun. 29, 2020, which corresponds to Russian Patent Application No. 2020114392/03(024014) and is related to U.S. Appl. No. 16/708,129. [cited by applicant]
Phillips et al., Cable Guiderail Breakaway Terminal Ends, Research Report 148, Engineering Research and Development Bureau, New York State Department of Transportation, Mar. 1990. [cited by applicant]
The partial European search report issued by the European Patent Office on Sep. 12, 2024, which corresponds to EP 24166479.6-1005 and is related to U.S. Appl. No. 18/540,497. [cited by applicant]