IP Library › Granted Patent US 12,308,342
Granted Patent B2
US 12,308,342 · App. 18/147,990 · Granted May 20, 2025

Bonding apparatus and bonding method

Inventors: Myong Soo Oh (Yongin-si, KR); Doo San Park (Yongin-si, KR); Hyun Chul Jin (Yongin-si, KR); Hee Jong Shin (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H01L24/86H01L24/79H05K1/181H05K2201/10128
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Quick Facts
Patent No.
US 12,308,342
App. No.
18/147,990
Granted
May 20, 2025
Kind
B2
Abstract

A bonding apparatus includes: an anisotropic conductive film (“ACF”) attachment unit which attaches a first ACF and a second ACF onto a display panel assembly; a compression unit which compresses a first chip-on-film (“COF”) on the first ACF and compresses a second COF on the second ACF; and a buffer unit which rotates the display panel assembly, on which the first ACF and the second COF are compressed, on a plane.

Claims (45)

1. A bonding method comprising:

performing a first tape automated bonding process including attaching a first anisotropic conductive film and a first chip-on-film onto a first source connection pad of a display panel assembly while the display panel assembly is transferred in a first direction;

performing a retransferring process including conveying the display panel assembly, onto which the first chip-on-film is bonded through the first tape automated bonding process, in a second direction opposite to the first direction, and rotating the display panel assembly, onto which the first chip-on-film is bonded through the first tape automated bonding process, on a plane; and

performing a second tape automated bonding process including attaching a second anisotropic conductive film and a second chip-on-film onto a second source connection pad of the display panel assembly, onto which the first chip-on-film is bonded through the first tape automated bonding process, while the rotated display panel assembly is retransferred in the first direction,

wherein the attaching the second chip-on-film onto the display panel assembly includes disposing the second chip-on-film to partially overlap the first chip-on-film,

wherein the second chip-on-film has an area wider than that of the first chip-on-film, and

wherein the first source connection pad and the second source connection pad are diagonally spaced from each other in a plan view.

2. The bonding method of claim 1 , wherein the first tape automated bonding process, and the second tape automated bonding process are performed by conveying the display panel assembly in the first direction and the second direction.

3. The bonding method of claim 1 , wherein the performing the first tape automated bonding process includes:

attaching the first anisotropic conductive film to a first source connection pad on the display panel assembly; and

compressing preliminarily the first chip-on-film on the first anisotropic conductive film.

4. The bonding method of claim 3 , wherein the performing the first tape automated bonding process further includes:

compressing primarily the preliminarily compressed first chip-on-film.

5. The bonding method of claim 3 , wherein the first chip-on-film is used to form a first source driving circuit.

6. The bonding method of claim 5 , wherein the first source driving circuit is electrically connected to the first source connection pad through the first anisotropic conductive film.

7. The bonding method of claim 1 , wherein the performing the retransferring process includes:

retransferring, in the second direction, the display panel assembly transferred in the first direction;

rotating the retransferred display panel assembly by about 180 degrees; and

transferring the rotated display panel assembly in the first direction.

8. The bonding method of claim 1 , wherein the performing the retransferring process includes:

rotating the display panel assembly transferred in the first direction; and

retransferring the display panel assembly in the second direction.

9. The bonding method of claim 1 , wherein the performing the second tape automated bonding process includes:

attaching the second anisotropic conductive film to a second source connection pad on the display panel assembly; and

compressing preliminarily the second chip-on-film on the second anisotropic conductive film.

10. The bonding method of claim 9 , wherein the performing the second tape automated bonding process further includes:

compressing primarily the preliminarily compressed second chip-on-film.

11. The bonding method of claim 9 , wherein the second chip-on-film is used to form a second source driving circuit.

12. The bonding method of claim 11 , wherein the second source driving circuit is electrically connected to the second source connection pad through the second anisotropic conductive film.

13. The bonding method of claim 1 , wherein the display panel assembly is transferred in the first direction during the first tape automated bonding process,

wherein the retransferring process is performed after the first tape automated bonding process,

wherein the second tape automated bonding process is performed after the retransferring process, and

wherein the rotated display panel assembly is retransferred in the first direction during the second tape automated bonding process.

14. The bonding method of claim 1 , further comprising bonding a printed circuit board to the first chip-on-film and the second chip-on-film.

15. The bonding method of claim 14 , wherein the first chip-on-film and the second chip-on-film partially overlap on the display panel assembly, and does not overlap on the printed circuit board.

16. The bonding method of claim 1 , wherein the first tape automated bonding process is performed on a lower side of the display panel assembly in the plan view, and

wherein the second tape automated bonding process is performed on an upper side of the display panel assembly in the plan view.

17. The bonding method of claim 16 , wherein the first chip-on-film and the second chip-on-film are bonded to a same side of the display panel assembly.

18. A bonding method comprising:

performing a first tape automated bonding process including attaching a first anisotropic conductive film onto a first source connection pad of a display panel assembly, and compressing a first chip-on-film on the first anisotropic conductive film, while the display panel assembly is transferred in a first direction;

performing a retransferring process including retransferring the display panel assembly in a second direction opposite to the first direction, and rotating the display panel assembly on a plane; and

performing a second tape automated bonding process including attaching a second anisotropic conductive film onto a second source connection pad of the display panel assembly, and compressing a second chip-on-film on the second anisotropic conductive film, while the rotated display panel assembly is transferred in the first direction,

wherein the compressing the second chip-on-film on the second anisotropic conductive film includes disposing the second chip-on-film to partially overlap the first chip-on-film,

wherein the second chip-on-film has an area wider than that of the first chip-on-film, and

wherein the first source connection pad and the second source connection pad are diagonally spaced from each other in a plan view.

Priority Claims (1)
KR 10-2018-0134621 · Nov 5, 2018 · national
Continuity (2)
Division 16573086 · Sep 17, 2019
Related Publication 20230133340A1 · May 4, 2023
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