Waste heat recovery power electronics cooling
A cooling system for an electrified vehicle includes a first cooling loop for circulating coolant for cooling at least one of power electronics and a motor/generator of the vehicle. The first coolant loop includes a heat exchanger for exchanging heat with the coolant in the first cooling loop. A second cooling loop is provided for circulating coolant for cooling a battery of the vehicle. The second cooling loop includes a coolant chiller connected to a refrigeration system of the vehicle for exchanging heat in the coolant received from the battery with the refrigeration system of the vehicle.
1. A cooling system for an electrified vehicle, the cooling system comprising:
a first cooling loop for circulating coolant for cooling at least one of power electronics and a motor/generator of the electrified vehicle, wherein the first cooling loop includes a first heat exchanger for exchanging heat with the coolant in the first cooling loop;
a second cooling loop for circulating coolant for cooling an energy storage device of the vehicle, wherein the second cooling loop includes a coolant chiller; and
a waste heat recovery loop including a second heat exchanger in thermal communication with the second cooling loop for exchanging heat in the coolant received from the energy storage device.
2. The cooling system of claim 1 , wherein the second heat exchanger is a refrigerant heat exchanger fluidly connected to the second cooling loop and to the waste heat recovery loop.
3. The cooling system of claim 2 , wherein the first heat exchanger is a coolant heat exchanger fluidly connected to the first cooling loop and the waste heat recovery loop.
4. The cooling system of claim 3 , wherein the waste heat recovery loop is configured to circulate refrigerant from the refrigerant heat exchanger to the coolant heat exchanger, and from the coolant heat exchanger to a waste heat recovery system connected to the waste heat recovery loop.
5. The cooling system of claim 1 , wherein the first heat exchanger is a coolant heat exchanger fluidly connected to each of the first cooling loop and the waste heat recovery loop.
6. The cooling system of claim 1 , wherein at least one of the first and second cooling loops includes a pump for circulating coolant.
7. The cooling system of claim 1 , wherein the second cooling loop is connected to the first cooling loop with a first flow control valve, and the first flow control valve is positionable to isolate the coolant in the second cooling loop from the first cooling loop in response to a first ambient temperature condition, and to allow coolant flow from the second cooling loop to the first cooling loop in response to a second ambient temperature condition that is lower than the first ambient temperature condition.
8. The cooling system of claim 7 , wherein the waste heat recovery loop is connected to the second cooling loop with a third cooling loop, the third cooling loop including a second flow control valve, and the second flow control valve is positionable to prevent coolant or refrigerant flow in the third cooling loop in response to the second ambient temperature condition, and to allow coolant or refrigerant to flow in the third cooling loop between the coolant chiller and the second heat exchanger in the waste heat recovery loop in response to the first ambient temperature condition.
9. The cooling system of claim 1 , wherein the waste heat recovery loop is connected to the second cooling loop with a third cooling loop, the third cooling loop including a flow control valve, and the flow control valve is positionable to allow coolant or refrigerant to flow in the third cooling loop between the coolant chiller and the second heat exchanger in the waste heat recovery loop in response to a first ambient temperature condition, and to prevent coolant or refrigerant flow in the third cooling loop in response to a second ambient temperature condition that is lower than the first ambient temperature condition.
10. The cooling system of claim 9 , wherein the third cooling loop includes a compressor for compressing coolant or refrigerant from the coolant chiller.
11. The cooling system of claim 1 , wherein the energy storage device includes a battery, and further comprising a cold plate thermally coupled to the battery and to the second cooling loop.
12. The cooling system of claim 11 , further comprising an electric heater thermally coupling the cold plate to the battery.
13. The cooling system of claim 1 , wherein the first cooling loop is configured to circulate coolant for cooling power electronics and a motor/generator of the electrified vehicle.
14. A method for operating an electrified vehicle cooling system, the method comprising:
circulating coolant in a first cooling loop to cool at least one of power electronics and a motor/generator of the electrified vehicle, wherein the first cooling loop includes a first heat exchanger for exchanging heat with the coolant in the first cooling loop;
circulating coolant in a second cooling loop to cool an energy storage device of the electrified vehicle, wherein the second cooling loop includes a coolant chiller; and
circulating coolant or refrigerant in a third cooling loop to exchange heat received in the coolant of the second cooling loop from the energy storage device with a second heat exchanger of a waste heat recovery loop.
15. The method of claim 14 , further comprising:
positioning a first flow control valve that connects the second cooling loop to the first cooling loop to isolate the coolant in the second cooling loop from the first cooling loop in response to a first ambient temperature condition; and
positioning the first flow control valve to allow coolant flow from the second cooling loop to the first cooling loop in response to a second ambient temperature condition that is lower than the first ambient temperature condition.
16. The method of claim 15 , further comprising:
positioning a second flow control valve in the third cooling loop to prevent circulation of coolant or refrigerant in the third cooling loop in response to the second ambient temperature condition; and
positioning the second flow control valve to allow coolant or refrigerant flow in the third cooling loop to the second heat exchanger in the waste heat recovery loop in response to the first ambient temperature condition.
17. The method of claim 16 , wherein the second heat exchanger of the waste heat recovery loop is a refrigerant heat exchanger and the coolant chiller is connected to the refrigerant heat exchanger with the third cooling loop.
18. The method of claim 14 , wherein the third cooling loop includes:
a compressor for compressing refrigerant from the coolant chiller; and
a flow control valve to selectively allow circulation of coolant or refrigerant in the third cooling loop in response to an ambient temperature condition greater than a threshold.
19. The method of claim 14 , wherein the first heat exchanger is a coolant heat exchanger in thermal communication with coolant in the first cooling loop and with refrigerant in the waste heat recovery loop.
20. The method of claim 19 , wherein the second heat exchanger of the waste heat recovery loop is a refrigerant heat exchanger, and further comprising circulating refrigerant in the waste heat recovery loop from the refrigerant heat exchanger to the coolant heat exchanger, and from the coolant heat exchanger to a waste heat recovery system.