Granted Patent B2

US 12,323,078 · App. 18/315,747 · Granted Jun 3, 2025

Inventors: Irina Stockem (Gütersloh, DE); Viktor Balzer (Herford, DE); Keir Maguire (North Vancouver, CA); Xiaodong Zhang (Burnaby, CA)

Assignee: Beckhoff Automation GmbH

H02P25/064H02K41/031H02K2201/18

Abstract

Claims (55)

1. A method for controlling a planar drive system,

wherein the planar drive system comprises:

a stator unit with a plurality of coil groups for generating a stator magnetic field, and

a rotor with a plurality of magnet units for generating a rotor magnetic field,

wherein the rotor is drivable on the stator unit via magnetic coupling between the stator magnetic field and the rotor magnetic field,

wherein the plurality of coil groups comprises rectangular X coil groups and rectangular Y coil groups, wherein the X coil groups are aligned along an X direction of the stator unit and the Y coil groups are aligned along a Y direction of the stator unit that is perpendicular to the X direction of the stator unit,

wherein the plurality of magnet units of the rotor comprises rectangular X magnet units and rectangular Y magnet units, wherein the X magnet units are aligned along an X direction of the rotor, and wherein the Y magnet units are aligned along a Y direction of the rotor that is perpendicular to the X direction of the rotor; and

wherein the method comprises:

moving the rotor to a rotational position of the rotor on the stator unit in a movement step, wherein, in the rotational position, each magnet unit of the rotor covers a coil group of the stator unit which is not covered by any other magnet unit of the rotor in each orientation of the rotor relative to the stator unit;

actuating the coil groups which are covered by the magnet units of the rotor in the rotational position and generating a stator magnetic field by each actuated coil group in an actuation step; and

rotating the rotor about an axis of rotation that is oriented perpendicular to a stator surface of the stator unit by a predetermined angle of rotation by way of the stator magnetic fields of the actuated coil groups covered by the magnet units of the rotor in a rotation step.

2. The method according to claim 1 ,

wherein the stator unit comprises a plurality of stator segments, wherein the stator segments are rectangular and are arranged in pairs next to one another in the X direction or Y direction,

wherein each stator segment comprises respective X coil groups and Y coil groups separated from other X coil groups and Y coil groups of other stator segments, and

wherein the rotational position is a position on the stator assembly in which four stator segments are adjacent to one another.

3. The method according to claim 1 , wherein the actuation step comprises:

energizing each of the coil groups covered by the magnet units by individual energization in a first energization step.

4. The method according to claim 3 , wherein the actuation step comprises:

determining a magnetic force which acts on a magnet unit of the magnet units covering a coil group of the coil groups by a stator magnetic field of said coil group in a force determination step; and

determining an individual energization for each of the coil groups covered by the magnet units in an energization determination step, such that a torque of the rotor about the axis of rotation is generated by a totality of the magnetic forces acting on the magnet units by the stator magnetic fields according to the individual energization of the coil groups, which torque is adapted to cause rotation of the rotor by the angle of rotation.

5. The method according to claim 4 , wherein the force determination step comprises:

calculating the torque required for the rotation by the predetermined rotation angle in a torque calculation step; and

calculating the magnetic forces required to generate the torque and acting on individual magnet units of the rotor in a force calculation step; and

wherein the energization determination step comprises:

calculating of the individual energizations of the coil groups required to generate the calculated magnetic forces in an energization calculation step.

6. The method according to claim 5 , wherein the calculations of the torque and the forces in the force determination step and of the energizations in the energization determination step are performed by a control unit of the planar drive system during the control of the rotor.

7. The method according to claim 5 ,

wherein the calculations of the torque and/or the forces in the force determination step and/or the energizations in the energization determination step comprise simulations,

wherein the simulations are based on a model description of a relationship between energization of the coil groups and magnetic forces acting on the magnet units, and/or on a model description of a relationship between the energization of the coil groups and the torque acting on the rotor.

8. The method according to claim 1 , wherein the movement step comprises:

determining the coil groups of the stator unit which are covered by the magnet units of the rotor in a coil determination step.

9. The method according to claim 8 , wherein the coil determination step comprises:

detecting the rotor magnetic fields of individual magnet units of the rotor by magnetic field sensors of the stator unit in a detection step;

defining an overlap area for each magnet unit in a definition step, wherein the overlap area identifies an area of the stator unit that includes the magnetic field sensors detecting the rotor magnetic field of the respective magnet unit; and

identifying the coil groups that are at least partially arranged in an overlap area in an identification step.

10. The method according to claim 1 , wherein the movement step comprises:

energizing a plurality of the coil groups with a common target energization in a second energization step.

11. The method according to claim 2 ,

wherein the rotor comprises two of said X magnet units and two of said Y magnet units, wherein the two X magnet units are arranged in the Y direction on opposite sides of the rotor and the two Y magnet units are arranged in the X direction on opposite sides of the rotor, and

wherein at least four of the coil groups are covered by the magnet units in the rotational position, and wherein each of the at least four coil groups is arranged in a respective stator segment.

12. The method according to claim 1 , wherein the angle of rotation is selectable for any value between 0° and 360°.

13. The method according to claim 1 ,

wherein an X coil group of the X coil groups is adapted to generate a stator magnetic field with a Y component and a Z component,

wherein a Y coil group of the Y coil groups is adapted to generate a stator magnetic field with an X component and a Z component, wherein an X component is aligned along the X direction, a Y component is aligned along the Y direction, and a Z component is aligned along a direction of the stator unit which is oriented perpendicular to the X direction and to the Y direction.

14. The method according to claim 1 ,

wherein an X magnet unit of the magnet units is adapted to generate a rotor magnetic field having a Y component and a Z component,

wherein a Y magnet unit of the magnet units is adapted to generate a rotor magnetic field having an X component and a Z component,

wherein the X component is aligned along the X direction, the Y component is aligned along the Y direction, and the Z component is aligned along a direction oriented perpendicular to the X direction and the Y direction of the rotor.

15. A planar drive system adapted to perform a method according to claim 1 , comprising:

the stator unit with the plurality of coil groups for generating the stator magnetic field,

at least one such rotor with said plurality of magnet units for generating said rotor magnetic field, and

a control unit for controlling the planar drive system;

wherein the rotor is drivable on the stator unit via the magnetic coupling between the stator magnetic field and the rotor magnetic field,

wherein the plurality of coil groups comprises the rectangular X coil groups and rectangular Y coil groups, wherein the X coil groups are aligned along the X direction of the stator unit and the Y coil groups are aligned along the Y direction of the stator unit that is perpendicular to the X direction of the stator unit,

wherein the plurality of magnet units of the rotor comprises the rectangular X magnet units and rectangular Y magnet units, wherein the X magnet units are aligned along the X direction of the rotor, and wherein the Y magnet units are aligned along the Y direction of the rotor that is perpendicular to the X direction.

Assignments (1)

Priority Claims (1)

Continuity (2)

References Cited (12)

Cited By (1)

US 12,497,249