Cooled pulse inverter for operating an electric machine of a motor vehicle
A pulse inverter for operating an electric machine of a motor vehicle from a motor vehicle battery, including a housing for delimiting an interior, a power electronics system, provided in the interior of the housing, for converting direct current to alternating current, a first cooling circuit configured to dissipate heat from an outer side of the housing facing away from the power electronics system, and a second cooling circuit, which is separated from the first cooling circuit and communicates with the interior of the housing, configured to directly liquid-cool the power electronics system with an electrically insulating fluid. (FIG. 1 )
1. A pulse inverter for operating an electric machine of a motor vehicle from a motor vehicle battery, the pulse inverter comprising:
a housing for delimiting an interior;
a power electronics system, provided in the interior of the housing, and configured to convert direct current to alternating current;
a first cooling circuit extending between a first inlet in the housing and a first outlet in the housing, the first cooling circuit configured to dissipate heat from an outer side of the housing facing away from the power electronics system; and
a second cooling circuit extending between a second inlet in the housing and a second outlet in the housing, which wherein the second cooling circuit is separated from the first cooling circuit and in thermal contact with the interior of the housing and heat from the power electronics system, the second cooling circuit configured to directly liquid-cool the power electronics system with an electrically insulating fluid.
2. The pulse inverter as claimed in claim 1 , comprising a link capacitor, coupled to the power electronics system, for smoothing voltage ripples and/or current ripples, and/or a driver for switching electronic components of the power electronics system and/or of the link capacitor, and/or a controller configured to control the power electronics system in response to an actuating signal arranged in the interior of the housing, and wherein the link capacitor and/or the driver and/or the controller is configured such that the fluid of the second cooling circuit flows around it.
3. The pulse inverter as claimed in claim 2 , wherein the controller is arranged in a dry space separated from the fluid of the second cooling circuit, and wherein electrical lines and/or signal lines connected to the controller are guided through a partition in the dry space into the interior which communicates with the second cooling circuit.
4. The pulse inverter as claimed in claim 3 , wherein electronic components and/or electrical lines and/or signal lines arranged in the interior of the housing have electrically conductive elements, and wherein at least a portion of the electrically conductive elements are in direct contact with the fluid and/or at least a portion of the electrically conductive elements are covered by an anticorrosive material.
5. The pulse inverter as claimed in claim 1 , wherein the first cooling circuit and the second cooling circuit cool the power electronics system in a cross-flow configuration.
6. The pulse inverter as claimed in claim 1 , wherein the first cooling circuit has a flow cross section comprising a width corresponding to an extent of a width of the power electronics system, and wherein an extent of the interior and of the housing is greater than the extent of the power electronics system.
7. The pulse inverter as claimed in claim 1 , wherein the second cooling circuit is configured to produce a turbulent flow at least in a region of the power electronics system.
8. The pulse inverter as claimed in claim 1 , wherein the power electronics system and/or further components is/are supported via webs on the housing, which project from a printed circuit board, and wherein the second cooling circuit is configured to convey the fluid between the webs.
9. The pulse inverter as claimed in claim 1 , wherein the power electronics system has cooling structures which project into a flow cross section of the first cooling circuit.
10. The pulse inverter as claimed in claim 1 , wherein the housing is produced from a metallic material.
11. The pulse inverter as claimed in claim 4 , wherein the anticorrosive material is a lacquer and/or a potting compound.
12. A pulse inverter for operating an electric machine of a motor vehicle from a motor vehicle battery, the pulse inverter comprising:
a housing for delimiting an interior;
a power electronics system, provided in the interior of the housing, for converting direct current to alternating current;
a first cooling circuit configured to dissipate heat from an outer side of the housing facing away from the power electronics system;
a second cooling circuit, which is separated from the first cooling circuit, is in fluid communication with the interior of the housing, and is configured to directly liquid-cool the power electronics system with an electrically insulating fluid;
a link capacitor coupled to the power electronics system for smoothing voltage ripples;
a driver for switching electronic components of the power electronics system; and
a controller configured to control the power electronics system in response to an actuating signal arranged in the interior of the housing,
wherein the link capacitor, the driver, and the controller are configured such that the fluid of the second cooling circuit flows around the link capacitor, the driver, and the controller.
13. The pulse inverter as claimed in claim 12 , wherein the controller is arranged in a dry space separated from the fluid of the second cooling circuit, and wherein electrical lines and/or signal lines connected to the controller are guided through a partition in the dry space into the interior which communicates with the second cooling circuit.
14. The pulse inverter as claimed in claim 13 , wherein electronic components and/or electrical lines and/or signal lines arranged in the interior of the housing have electrically conductive elements, and wherein at least a portion of the electrically conductive elements are in direct contact with the fluid and/or at least a portion of the electrically conductive elements are covered by an anticorrosive material.
15. The pulse inverter as claimed in claim 14 , wherein the anticorrosive material is a lacquer and/or a potting compound.