IP Library Granted Patent US 12,334,543
Granted Patent B2
US 12,334,543 · App. 17/593,089 · Granted Jun 17, 2025

Electrode structure and manufacturing method thereof

Inventors: Tae Joo Park (Ansan-si, KR); Dae Woong Kim (Ansan-si, KR); Kyu Moon Kwon (Ansan-si, KR)
Assignee: INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY ERICA CAMPUS
H01M4/1395C23C16/45555H01M4/0404H01M4/0428H01M4/0471H01M4/134H01M10/052H01M2004/021
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Quick Facts
Patent No.
US 12,334,543
App. No.
17/593,089
Granted
Jun 17, 2025
Kind
B2
Abstract

A method for manufacturing an electrode structure is provided. The method for manufacturing an electrode structure comprises the steps of: preparing a base substrate; forming an amorphous seed layer covering the base substrate; crystallizing the seed layer; and covering the crystallized seed layer and forming a functional film for a secondary battery inherently having a crystalline structure.

Claims (26)

1. A method of manufacturing an electrode structure, the method comprising:

preparing a base substrate;

forming an amorphous seed layer covering the base substrate;

crystallizing the amorphous seed layer to produce a crystallized seed layer;

providing a first reducing metal precursor on the crystallized seed layer to remove a first native oxide film formed on the crystallized seed layer; and

after providing the first reducing metal precursor on the crystallized seed layer, forming a functional film for a secondary battery, which covers the crystallized seed layer and has a crystalline structure.

2. The method of claim 1 , wherein, after preparing the base substrate and before forming the amorphous seed layer, the method further comprises providing a second reducing metal precursor on the base substrate to remove a second native oxide film formed on the base substrate.

3. The method of claim 2 , wherein a reducing metal of the second reducing metal precursor remains on a surface of the base substrate from which the second native oxide film is removed.

4. The method of claim 1 , wherein the first reducing metal precursor remains on a surface of the crystallized seed layer from which the first native oxide film is removed.

5. The method of claim 2 , wherein the second reducing metal precursor includes trimethylaluminum (TMA).

6. The method of claim 1 , wherein

crystallizing the amorphous seed layer includes:

covering the amorphous seed layer with a barrier sheet, and

annealing the amorphous seed layer covered with the barrier sheet, and

the barrier sheet is configured to reduce a leakage of a metal inside the amorphous seed layer to an outside of the amorphous seed layer while annealing the amorphous seed layer.

7. The method of claim 1 , wherein

forming the amorphous seed layer is performed in a chamber, and crystallizing the amorphous seed layer is performed in a furnace,

a native by-product layer is formed on the amorphous seed layer in a process of transferring the amorphous seed layer from the chamber to the furnace, and

the native by-product layer is removed as the amorphous seed layer is crystallized.

8. The method of claim 7 , wherein the native by-product layer includes a compound of a metal, carbon, and oxygen.

9. The method of claim 1 , wherein forming the amorphous seed layer includes:

providing a first precursor including a first metal on the base substrate, and providing a first reaction source on the base substrate on which the first precursor is provided to form a first seed layer obtained by allowing the first precursor and the first reaction source to react with each other; and

providing a second precursor including a second metal on the first seed layer, and providing a second reaction source on the first seed layer on which the second precursor is provided to form a second seed layer obtained by allowing the second precursor and the second reaction source to react with each other.

10. The method of claim 9 , wherein each of the first metal and the second metal includes one of lithium (Li), cobalt (Co), lanthanum (La), zirconium (Zr), or titanium (Ti).

11. The method of claim 1 , wherein the first reducing metal precursor includes trimethylaluminum (TMA).

12. The method of claim 1 , wherein a reducing metal of the first reducing metal precursor remains on a surface of the crystallized seed layer from which the first native oxide film is removed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2021
From: PARK, TAE JOO; KIM, DAE WOONG; KWON, KYU MOON
To: INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY ERICA CAMPUS
Reel/Frame 057424/0229 →
Priority Claims (1)
KR 10-2019-0036771 · Mar 29, 2019 · national
Continuity (1)
Related Publication 20220190318A1 · Jun 16, 2022
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