IP Library › Granted Patent US 12,339,103
Granted Patent B2
US 12,339,103 · App. 18/690,075 · Granted Jun 24, 2025

Multilayer ballistic barrier and a method of making the multilayer ballistic barrier

Inventors: Tomasz Kasendra (Cracow, PL); Krzysztof Kasendra (Cracow, PL); Jerzy Kuśmierczyk (Bielsko-Biala, PL); Jacek Pietrzak (Lubliniec, PL)
F41H5/24F41H5/013F41J13/00
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Quick Facts
Patent No.
US 12,339,103
App. No.
18/690,075
Granted
Jun 24, 2025
Kind
B2
Abstract

A multilayer ballistic barrier comprising at least one barrier plate ( 1 ) having a thickness of up to 250 mm, made of an elastomeric material containing butadiene and a binder, and a fill ( 2 ) having a minimum thickness of 50 mm in the form of mineral aggregates of various fractions ranging from 0.5 to 80 mm. The application also relates to a method of making the multilayer ballistic barrier and its use for the construction of bullet-proof walls and floors intercepting projectiles with a kinetic energy up to 50 000 J.

Claims (17)

1. A multilayer ballistic barrier comprising at least one barrier plate ( 1 ) and a fill ( 2 ), characterised in that the barrier plate ( 1 ) has a thickness of up to 250 mm and is made of an elastomeric material containing butadiene and a binder, while the fill ( 2 ) has a minimum thickness of 50 mm and is constituted by a mixture of mineral aggregates of various fractions ranging from 0.5 to 80 mm.

2. The multilayer ballistic barrier according to claim 1 , characterised in that preferably, the binder can be ethylene copolymer or vinyl acetate, or a polymeric binder containing polyols or isocyanates.

3. The multilayer ballistic barrier according to claim 1 , characterised in that the aggregate is provided with a copolymer coating.

4. The multilayer ballistic barrier according to claim 1 , characterised in that it is provided with side walls ( 3 ) shaped to fit against each other.

5. The multilayer ballistic barrier according to claim 1 , characterised in that it is provided with bulkheads ( 4 ).

6. The multilayer ballistic barrier according to claim 1 , characterised in that the barrier plate ( 1 ) is connected to another barrier plate ( 1 ) or wall ( 7 ) by means of connectors ( 5 ).

7. The multilayer ballistic barrier according to claim 6 , characterised in that the connectors ( 5 ) are preferably made of elastomeric material, steel, wood, polymer or composite.

8. The multilayer ballistic barrier according to claim 6 , characterised in that the connectors ( 5 ) are in the shape of straight, broken or curved profiles, pins or bars that have a polygonal, circular or irregular cross-section.

9. The multilayer ballistic barrier according to claim 6 , characterised in that the connectors ( 5 ) are made of wire, cable, rope or chain.

10. The multilayer ballistic barrier according to claim 1 , characterised in that it comprises at least one inner plate ( 6 ) located perpendicular to the barrier plate ( 1 ).

11. The multilayer ballistic barrier according to claim 1 , characterised in that the barrier plate ( 1 ) is monolithic or modular.

12. The multilayer ballistic barrier according to claim 1 , characterised in that it is provided with at least one dispersion plate ( 8 ) adjacent to the barrier plate ( 1 ).

13. A method of making the multilayer ballistic barrier according to claim 1 , characterised in that 60-95% by weight of an elastomeric material containing butadiene and 5-40% by weight of a binder are placed in a mixer, followed by mixing until the binder fully encapsulates the elastomeric material, which mixture is then placed in moulds until fully bonded, and the barrier thus obtained is unmoulded and cooled, and then connected to another barrier plate ( 1 ) or wall ( 7 ), and the space between the barrier plates ( 1 ) or the barrier plate ( 1 ) and the wall ( 7 ) is filled with mineral aggregate of various fractions ranging from 0.5 to 80 mm.

14. The method of making the multilayer ballistic barrier according to claim 13 , characterised in that the moulds are heated to a temperature of 50 to 240° C. before the mixture of elastomeric material and binder is placed therein.

15. The method of making the multilayer ballistic barrier according to claim 13 , characterised in that the mineral aggregate is coated with a copolymer coating before filling.

16. The use of the multilayer ballistic barrier according to claim 1 for the construction of bullet-proof walls intercepting projectiles with a kinetic energy of up to 50 000 J.

17. The use of the multilayer ballistic barrier according to claim 1 for the construction of bullet-proof floors intercepting projectiles with a kinetic energy of up to 50 000 J.

Priority Claims (2)
PL 438893 · Sep 7, 2021 · national
PL 441029 · Apr 26, 2022 · national
Continuity (1)
Related Publication 20240401915A1 · Dec 5, 2024
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