IP Library Granted Patent US 12,349,393
Granted Patent B2
US 12,349,393 · App. 18/436,052 · Granted Jul 1, 2025

Semiconductor device transistor having multiple channels with different widths and materials

Inventors: Chih-Ching Wang (Kinmen, TW); Wei-Yang Lee (Taipei, TW); Ming-Chang Wen (Kaohsiung, TW); Jo-Tzu Hung (Hsinchu, TW); Wen-Hsing Hsieh (Hsinchu, TW); Kuan-Lun Cheng (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H10D30/62H10D30/6219
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Quick Facts
Patent No.
US 12,349,393
App. No.
18/436,052
Granted
Jul 1, 2025
Kind
B2
Abstract

Embodiments of the present disclosure provide a semiconductor device structure including a first channel layer formed of a first material, wherein the first channel layer has a first width, a second channel layer formed of a second material different from the first material, wherein the second channel layer has a second width less than the first width, and the second channel layer is in contact with a first surface of the first channel layer. The structure also includes a third channel layer formed of the second material, wherein the third channel layer has a third width less than the second width, and the third channel layer is in contact with a second surface of the first channel layer. The structure also includes a gate dielectric layer conformally disposed on the first channel layer, the second channel layer, and the third channel layer, and a gate electrode layer disposed on the gate dielectric layer.

Claims (40)

1. A semiconductor device structure, comprising:

a first channel layer formed of a first material, wherein the first channel layer has a first width;

a second channel layer formed of a second material different from the first material, wherein the second channel layer has a second width less than the first width, and the second channel layer is in contact with a first surface of the first channel layer;

a third channel layer formed of the second material, wherein the third channel layer has a third width less than the second width, and the third channel layer is in contact with a second surface of the first channel layer;

a gate dielectric layer conformally disposed on the first channel layer, the second channel layer, and the third channel layer; and

a gate electrode layer disposed on the gate dielectric layer.

2. The semiconductor device structure of claim 1 , wherein the second channel layer has a height that is greater than the second width.

3. The semiconductor device structure of claim 1 , further comprising:

a fourth channel layer formed of the first material, wherein the fourth channel layer has a fourth width substantially similar to the first width, and the fourth channel layer is in contact with the second channel layer.

4. The semiconductor device structure of claim 3 , further comprising:

a fifth channel layer formed of the first material, wherein the fifth channel layer has a fifth width substantially similar to the first width, and the fifth channel layer is in contact with the third channel layer.

5. The semiconductor device structure of claim 4 , wherein the second material of the second channel layer has a first germanium atomic percentage range, and the second material of the third channel layer has a second germanium atomic percentage range greater than the first germanium atomic percentage range.

6. The semiconductor device structure of claim 4 , wherein the gate dielectric layer is further disposed on the fourth channel layer and the fifth channel layer.

7. The semiconductor device structure of claim 4 , wherein the second channel layer has a first portion having a first diameter and a second portion having a second diameter that is less than the first diameter.

8. A semiconductor device structure, comprising:

a plurality of first channel layers formed of a first material, wherein each of the plurality of the first channel layer has a first width and a first surface profile;

two or more second channel layers interposed between and in contact with the plurality of the first channel layers, wherein each of the two or more second channel layers has a width less than the first width, and each of the two or more second channel layers has a second surface profile that is different than the first surface profile;

a gate dielectric layer conformally disposed over and wrapping each of the plurality of the first channel layers and each of the two or more second channel layers, and at least a surface of the first channel layer is in contact with the second channel layer and the gate dielectric layer; and

a gate electrode layer disposed over the gate dielectric layer.

9. The semiconductor device structure of claim 8 , wherein the two or more second channel layers are formed of a second material different from the first material.

10. The semiconductor device structure of claim 9 , wherein the first material comprises silicon, and the second material comprises germanium.

11. The semiconductor device structure of claim 8 , wherein each of the two or more second channel layers has a height that is greater than the width of each of the two or more second channel layers.

12. The semiconductor device structure of claim 8 , wherein the first surface profile is substantially flat and the second surface profile has a tapered shape.

13. The semiconductor device structure of claim 8 , wherein the second channel layer at an upper elevation has a first diameter, the second channel layer at a middle elevation has a second diameter, and the second channel layer at a lower elevation has a third diameter that is smaller than the first diameter and the second diameter.

14. The semiconductor device structure of claim 13 , wherein the first diameter and the second diameter are substantially the same.

15. The semiconductor device structure of claim 13 , wherein the second channel layer at the upper and middle elevations has a first germanium atomic percentage range, and the second material at the lower elevation has a second germanium atomic percentage range greater than the first germanium atomic percentage range.

16. A semiconductor device structure, comprising:

a first channel layer formed of a first material, wherein the first channel layer has a first width;

a second channel layer formed of the first material, wherein the second channel layer has a second width corresponding to the first width;

a third channel layer formed of a second material different from the first material, wherein the second channel layer comprises:

a first portion in contact with the first channel layer;

a second portion opposing the first portion and in contact with the second channel layer, the first and second portions having a third width less than the first width; and

a third portion interposed between and in contact with the first portion and the second portion, wherein the third portion has a fourth width less than the third width;

a gate dielectric layer conformally disposed over the first, second, and third channel layers; and

a gate electrode layer disposed over the gate dielectric layer.

17. The semiconductor device structure of claim 16 , wherein the third channel layer has a height that is greater than the third and fourth widths.

18. The semiconductor device structure of claim 17 , wherein the first and second portions have a taper shape and the third portion has a flat surface.

19. The semiconductor device structure of claim 17 , further comprising:

a fourth channel layer formed of the second material and in contact with the second channel layer, wherein the fourth channel layer has a fifth width less than the third width.

20. The semiconductor device structure of claim 19 , wherein the second material of the third channel layer has a first germanium atomic percentage range, and the second material of the fourth channel layer has a second germanium atomic percentage range greater than the first germanium atomic percentage range.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2024
From: WANG, CHIH-CHING; LEE, WEI-YANG; WEN, MING-CHANG; HUNG, JO-TZU; HSIEH, WEN-HSING; CHENG, KUAN-LUN
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 066412/0489 →
Continuity (3)
Continuation 17857104 · Jul 4, 2022
Division 17027302 · Sep 21, 2020
Related Publication 20240250125A1 · Jul 25, 2024
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