IP Library › Granted Patent US 12,354,846
Granted Patent B2
US 12,354,846 · App. 17/969,603 · Granted Jul 8, 2025

Plasma processing apparatus

Inventors: Takahiro Shindo (Tokyo, JP); Hiroki Arai (Yamanashi, JP)
Assignee: Tokyo Electron Limited
H01J37/32577H01J37/32211H01J37/3244
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,354,846
App. No.
17/969,603
Granted
Jul 8, 2025
Kind
B2
Abstract

A plasma processing apparatus comprising: a chamber; a lower electrode provided in the chamber and included in a substrate support mounts a substrate thereon; an upper electrode provided in the chamber and disposed to face the lower electrode; a gas supply configured to supply a processing gas between the upper electrode and the lower electrode; a high-frequency power supply electrically connected to the upper electrode and configured to generate a plasma of the processing gas by applying a high-frequency voltage to the upper electrode; and a circuit portion electrically connected between the high-frequency power supply and the lower electrode and provides a potential to the lower electrode. The circuit portion provides the potential to the lower electrode by causing a current to flow from the high-frequency power supply toward the lower electrode when a potential of the high-frequency power supply is higher than a potential of the lower electrode.

Claims (53)

1. A plasma processing apparatus comprising:

a chamber;

a lower electrode provided in the chamber and included in a substrate support configured to mount a substrate thereon;

an upper electrode provided in the chamber and disposed to face the lower electrode;

a gas supply configured to supply a processing gas between the upper electrode and the lower electrode;

a high-frequency power supply including an output that is electrically connected to the upper electrode, the high-frequency power supply configured to generate a plasma of the processing gas by applying a high-frequency voltage to the upper electrode via the output of the high-frequency power supply; and

a circuit portion including an input that is electrically connected to the output of the high-frequency power supply and an output that is electrically connected to the lower electrode, the circuit portion configured to provide a potential to the lower electrode,

wherein the circuit portion is configured to provide the potential to the lower electrode by causing a current to flow from the high-frequency power supply to the input of the circuit portion rather than to the upper electrode and to supply the lower electrode via the output of the circuit portion when a potential of the high-frequency power supply supplied to the upper electrode is higher than a potential of the lower electrode.

2. The plasma processing apparatus of claim 1 , wherein the circuit portion includes a diode,

an anode of the diode is in input of the circuit portion and is electrically connected to the output of the high-frequency power supply, and

a cathode of the diode is the output of the circuit portion and is electrically connected to the lower electrode.

3. The plasma processing apparatus of claim 2 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

4. The plasma processing apparatus of claim 1 , wherein the circuit portion includes a diode and a Zener diode,

the diode and the Zener diode are connected in series,

an anode of the diode is the input of the circuit portion and is electrically connected to the output of the high-frequency power supply,

a cathode of the diode is electrically connected to a cathode of the Zener diode, and

an anode of the Zener diode is the output of the circuit portion and is electrically connected to the lower electrode.

5. The plasma processing apparatus of claim 4 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

6. The plasma processing apparatus of claim 1 , wherein the circuit portion includes a diode and a resistor, the resistor having a first end and a second end,

the diode and the resistor are connected in series,

an anode of the diode is the input of the circuit portion and is electrically connected to the output of the high-frequency power supply, and

a cathode of the diode is electrically connected to the first end of the resistor and the second end of the resistor is the output of the circuit portion and is connected to the lower electrode.

7. The plasma processing apparatus of claim 6 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

8. The plasma processing apparatus of claim 1 , wherein the circuit portion includes a diode and an inductor, the inductor having a first end and a second end,

the diode and the inductor are connected in series,

an anode of the diode is the input of the circuit portion and is electrically connected to the output of the high-frequency power supply, and

a cathode of the diode is electrically connected to the first end of the inductor and the second end of the inductor is the output of the circuit portion and is connected to the lower electrode.

9. The plasma processing apparatus of claim 8 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

10. The plasma processing apparatus of claim 1 , wherein the circuit portion includes a first potential measuring device, a second potential measuring device, a switching element, and a driving circuit,

the switching element is electrically connected between the high-frequency power supply and the lower electrode and configured to turn on and off electrical continuity between the high-frequency power supply and the lower electrode,

the first potential measuring device is connected to the input of the circuit portion and is electrically connected to the output of the high-frequency power supply and the driving circuit, measures a potential of the high-frequency power supply to generate a first measurement result, and outputs the first measurement result to the driving circuit,

the second potential measuring device is electrically connected to the output of the circuit portion, the lower electrode and the driving circuit, measures a potential of the lower electrode to generate a second measurement result, and outputs the second measurement result to the driving circuit, and

the driving circuit is configured to drive the switching element to turn on the electrical continuity between the high-frequency power supply and the lower electrode when the potential of the high-frequency power supply is higher than the potential of the lower electrode and drive the switching element to turn off the electrical continuity between the high-frequency power supply and the lower electrode when the potential of the high-frequency power supply is equal to or lower than the potential of the lower electrode, on the basis of the first measurement result and the second measurement result.

11. The plasma processing apparatus of claim 10 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

12. The plasma processing apparatus of claim 1 , further comprising:

a power controller electrically connected to the output of the high-frequency power supply and the upper electrode and configured to control power supplied from the high-frequency power supply to the upper electrode,

wherein the input of the circuit portion is electrically connected to a line that electrically connects the output of the high-frequency power supply and the power controller and the lower electrode, and

the power controller is configured to measure the power supplied from the high-frequency power supply to the upper electrode and control the high-frequency power supply to increase or decrease the power output by the high-frequency power supply according to a result of the measurement.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2022
From: ARAI, HIROKI
To: TOKYO ELECTRON LIMITED
Reel/Frame 061698/0421 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2022
From: SHINDO, TAKAHIRO
To: TOKYO ELECTRON LIMITED
Reel/Frame 061475/0463 →
Priority Claims (1)
JP 2021-171833 · Oct 20, 2021 · national
Continuity (1)
Related Publication 20230124217A1 · Apr 20, 2023
References Cited (52)
US 5421891A · Campbell · 1995 [cited by examiner]
US 5429070A · Campbell · 1995 [cited by examiner]
US 5584974A · Sellers · 1996 [cited by examiner]
US 5895558A · Spence · 1999 [cited by examiner]
US 6059935A · Spence · 2000 [cited by examiner]
US 6416633B1 · Spence · 2002 [cited by examiner]
US 9011637B2 · Yamamoto · 2015 [cited by examiner]
US 9021984B2 · Yamamoto · 2015 [cited by examiner]
US 9142391B2 · Yamamoto · 2015 [cited by examiner]
US 11450512B2 · Iwashita · 2022 [cited by examiner]
US 11569070B2 · Sekiya · 2023 [cited by examiner]
US 11990884B2 · Crandell · 2024 [cited by examiner]
US 20010014520A1 · Usui et al. · 2001 [cited by applicant]
US 20040041671A1 · Van Rumpt · 2004 [cited by examiner]
US 20060244391A1 · Shishido · 2006 [cited by examiner]
US 20070210721A1 · Aldea et al. · 2007 [cited by applicant]
US 20080061794A1 · Pankratz · 2008 [cited by examiner]
US 20090065351A1 · Nuss · 2009 [cited by examiner]
US 20090314432A1 · Iizuka · 2009 [cited by examiner]
US 20100073406A1 · Shishido · 2010 [cited by examiner]
US 20100252199A1 · Marakhtanov · 2010 [cited by examiner]
US 20110287631A1 · Yamamoto · 2011 [cited by examiner]
US 20140283746A1 · Seo · 2014 [cited by examiner]
US 20140284754A1 · Yamamoto · 2014 [cited by examiner]
US 20150249055A1 · Yamamoto · 2015 [cited by examiner]
US 20160160351A1 · Seo · 2016 [cited by examiner]
US 20160168706A1 · Seo · 2016 [cited by examiner]
US 20170213734A9 · Marakhtanov · 2017 [cited by examiner]
US 20180012784A1 · Eto · 2018 [cited by examiner]
US 20180025930A1 · Augustyniak · 2018 [cited by examiner]
US 20190096731A1 · Eto · 2019 [cited by examiner]
US 20200212869A1 · Morii · 2020 [cited by examiner]
US 20210142982A1 · Iwashita · 2021 [cited by examiner]
US 20210343503A1 · Torii · 2021 [cited by examiner]
US 20220020568A1 · Shindo · 2022 [cited by examiner]
US 20220037121A1 · Dorf · 2022 [cited by examiner]
US 20220139672A1 · Ohshita · 2022 [cited by examiner]
US 20220399184A1 · Cui · 2022 [cited by examiner]
US 20220399193A1 · Cui · 2022 [cited by examiner]
US 20230038750A1 · Shindo · 2023 [cited by examiner]
US 20230064671A1 · Alskran · 2023 [cited by examiner]
US 20230124217A1 · Shindo · 2023 [cited by examiner]
JP 1997053176A · 1997 [cited by applicant]
JP 2007515760A · 2007 [cited by applicant]
JP 2009084591A · 2009 [cited by applicant]
JP 2015124398A · 2015 [cited by applicant]
JP 2021108413A · 2021 [cited by applicant]
KR 1020010082664A · 2001 [cited by applicant]
KR 101594935B1 · 2016 [cited by applicant]
WO WO0115212A1 · 2001 [cited by examiner]
WO WO2005062337A1 · 2005 [cited by applicant]
WO WO2019073798A1 · 2019 [cited by examiner]
Cited By (1)
US 12,573,588