IP Library Granted Patent US 12,354,916
Granted Patent B2
US 12,354,916 · App. 17/819,660 · Granted Jul 8, 2025

Method of processing wafer

Inventors: Hayato Iga (Tokyo, JP); Kazuya Hirata (Tokyo, JP); Shunichiro Hirosawa (Tokyo, JP)
Assignee: DISCO CORPORATION
H01L21/78H01L21/268H01L21/304
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Quick Facts
Patent No.
US 12,354,916
App. No.
17/819,660
Granted
Jul 8, 2025
Kind
B2
Abstract

A first peel-off layer extending along a side surface of a truncated cone that has a first bottom surface positioned near a face side of a wafer and a second bottom surface positioned within the wafer and smaller in diameter than the first bottom surface, and a second peel-off layer extending along the second bottom surface of the truncated cone are formed in the wafer. Then, external forces are exerted on the wafer thicknesswise of the wafer, thereby dividing the wafer along the first peel-off layer and the second peel-off layer that function as division initiating points.

Claims (8)

1. A method of processing a first wafer having a plurality of devices formed on a face side thereof and a beveled outer circumferential region, by applying a laser beam to the first wafer to form a peel-off layer in the first wafer and thereafter dividing the first wafer along the peel-off layer that functions as a division initiating point, the method comprising:

an affixing step of affixing the face side of the first wafer to a face side of a second wafer;

a first peel-off layer forming step of applying the laser beam to a region of the first wafer that is positioned radially inwardly of the outer circumferential region of the first wafer, in such a manner that a focused spot of the laser beam is progressively closer to the face side of the first wafer as the focused spot is progressively closer to the outer circumferential region, thereby forming a first peel-off layer in the first wafer that extends along a side surface of a truncated cone having a first bottom surface positioned near the face side of the first wafer and a second bottom surface positioned within the first wafer and smaller in diameter than the first bottom surface;

a second peel-off layer forming step of applying the laser beam to a region of the first wafer that is positioned radially inwardly of the first peel-off layer while the focused spot of the laser beam is being positioned on the second bottom surface of the truncated cone, thereby forming a second peel-off layer in the first wafer that extends along the second bottom surface of the truncated cone; and

a dividing step of, after the affixing step, the first peel-off layer forming step, and the second peel-off layer forming step, exerting external forces on the first wafer thicknesswise of the first wafer to divide the first wafer along the first peel-off layer and the second peel-off layer that function as division initiating points.

2. The method according to claim 1 , wherein the first peel-off layer forming step is carried out before the second peel-off layer forming step.

3. The method according to claim 2 , wherein the laser beam is branched in the first peel-off layer forming step so as to form a plurality of focused spots arrayed radially of the first wafer as viewed in plan.

4. The method according to claim 1 , wherein the laser beam is branched in the first peel-off layer forming step so as to form a plurality of focused spots arrayed radially of the first wafer as viewed in plan.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2022
From: IGA, HAYATO; HIRATA, KAZUYA; HIROSAWA, SHUNICHIRO
To: DISCO CORPORATION
Reel/Frame 060803/0686 →
Priority Claims (1)
JP 2021-132212 · Aug 16, 2021 · national
Continuity (1)
Related Publication 20230050807A1 · Feb 16, 2023
References Cited (6)
US 20210121988A1 · Hirata · 2021 [cited by examiner]
US 20230005794A1 · Beyer · 2023 [cited by examiner]
JP 2007158239A · 2007 [cited by applicant]
JP 2020088012A · 2020 [cited by applicant]
JP 2020136442A · 2020 [cited by applicant]
WO 2021172085A1 · 2021 [cited by applicant]