IP Library Granted Patent US 12,356,702
Granted Patent B2
US 12,356,702 · App. 17/737,031 · Granted Jul 8, 2025

Semiconductor device and method for fabricating the same

Inventors: Shou-Wan Huang (Hsinchu, TW); Chun-Hsien Lin (Tainan, TW)
Assignee: UNITED MICROELECTRONICS CORP.
H10D84/038H10D64/017H10D84/0188H10D84/0193H10D84/853
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Quick Facts
Patent No.
US 12,356,702
App. No.
17/737,031
Granted
Jul 8, 2025
Kind
B2
Abstract

A method for fabricating semiconductor device includes the steps of providing a substrate having a first region and a second region, forming a first fin-shaped structure on the first region, removing part of the first fin-shaped structure to form a first trench, forming a dielectric layer in the first trench to form a double diffusion break (DDB) structure, forming a first gate structure and a second gate structure on the DDB structure as a bottom surface of the first gate structure is lower than a top surface of the first fin-shaped structure, and forming a contact plug between the first gate structure and the second gate structure on the DDB structure.

Claims (42)

1. A method for fabricating semiconductor device, comprising:

providing a substrate having a first region and a second region;

forming a first fin-shaped structure on the first region;

removing part of the first fin-shaped structure to form a first trench;

forming a dielectric layer in the first trench to form a double diffusion break (DDB) structure;

forming a first gate structure and a second gate structure on the DDB structure, wherein a bottom surface of the first gate structure is lower than a top surface of the first fin-shaped structure; and

forming a contact plug between the first gate structure and the second gate structure and directly on the DDB structure.

2. The method of claim 1 , further comprising:

forming the first fin-shaped structure on the first region and a second fin-shaped structure on the second region;

removing part of the first fin-shaped structure and part of the second fin-shaped structure to form the first trench and a second trench;

forming the DDB structure in the first trench and a single diffusion break (SDB) structure in the second trench;

forming the first gate structure and the second gate structure on the DDB structure and a third gate structure on the SDB structure.

3. The method of claim 2 , wherein a bottom surface of the third gate structure is lower than a top surface of the second fin-shaped structure.

4. The method of claim 2 , further comprising:

forming a first source/drain region adjacent to the first gate structure and the second gate structure and a second source/drain region adjacent to the third gate structure; and

performing a replacement metal gate (RMG) process to transform the first gate structure, the second gate structure, and the third gate structure into a first metal gate, a second metal gate, and a third metal gate.

5. The method of claim 2 , wherein the step of forming the first gate structure and the second gate structure comprises:

forming a gate material layer on the DDB structure; and

patterning the gate material layer to form the first gate structure, the second gate structure, and the third gate structure.

6. The method of claim 5 , further comprising performing a sidewall image transfer (SIT) process for patterning the gate material layer.

7. The method of claim 2 , wherein a width of the first gate structure is equal to a width of the third gate structure.

8. The method of claim 1 , wherein the first gate structure overlaps the first fin-shaped structure and the DDB structure.

9. The method of claim 1 , wherein the second gate structure overlaps the first fin-shaped structure and the DDB structure.

10. The method of claim 1 , wherein a width of the first gate structure is equal to a width of the second gate structure.

11. The method of claim 1 , wherein the first region comprises a NMOS region and the second region comprises a PMOS region.

12. A semiconductor device, comprising:

a substrate having a first region and a second region;

a first fin-shaped structure on the first region;

a double diffusion break (DDB) structure in the first fin-shaped structure to divide the first fin-shaped structure into a first portion and a second portion;

a first gate structure and a second gate structure on the DDB structure, wherein a bottom surface of the first gate structure is lower than a top surface of the first fin-shaped structure; and

a contact plug between the first gate structure and the second gate structure and directly on the DDB structure.

13. The semiconductor device of claim 12 , wherein the first gate structure overlaps the first portion and the DDB structure.

14. The semiconductor device of claim 12 , wherein the second gate structure overlaps the second portion and the DDB structure.

15. The semiconductor device of claim 12 , further comprising:

a second fin-shaped structure on the second region;

a single diffusion break (SDB) structure in the second fin-shaped structure to divide the second fin-shaped structure into a third portion and a fourth portion; and

a third gate structure on the SDB structure.

16. The semiconductor device of claim 15 , wherein a bottom surface of the third gate structure is lower than a top surface of the second fin-shaped structure.

17. The semiconductor device of claim 15 , wherein the third gate structure overlaps the third portion, the fourth portion, and the SDB structure.

18. The semiconductor device of claim 15 , wherein a width of the first gate structure is equal to a width of the third gate structure.

19. The semiconductor device of claim 12 , wherein a width of the first gate structure is equal to a width of the second gate structure.

20. The semiconductor device of claim 12 , wherein the first region comprises a NMOS region and the second region comprises a PMOS region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2022
From: HUANG, SHOU-WAN; LIN, CHUN-HSIEN
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 059818/0693 →
Priority Claims (1)
CN 202011411105.8 · Dec 4, 2020 · national
Continuity (2)
Continuation In Part 17140157 · Jan 4, 2021
Related Publication 20220262687A1 · Aug 18, 2022
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Cited By (1)
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