IP Library Granted Patent US 12,376,907
Granted Patent B2
US 12,376,907 · App. 18/983,335 · Granted Aug 5, 2025

Patient-specific medical systems, devices, and methods

Inventors: Niall Patrick Casey (Carlsbad, CA); Michael J. Cordonnier (Carlsbad, CA); Justin Esterberg (Mercer Island, WA); Jeffrey Roh (Seattle, WA)
Assignee: CARLSMED, INC.
A61B34/10A61B34/30A61F2/44G06N20/00G06T7/0012G16H50/20G16H50/30G16H50/50A61B2034/102A61B2034/105A61B2034/108G06T2207/20081G06T2207/20084G06T2207/30012
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Quick Facts
Patent No.
US 12,376,907
App. No.
18/983,335
Granted
Aug 5, 2025
Kind
B2
Abstract

Systems and methods for designing and implementing patient-specific surgical procedures and/or medical devices are disclosed. In some embodiments, a method includes receiving a patient data set of a patient. The patient data set is compared to a plurality of reference patient data sets, wherein each of the plurality of reference patient data sets is associated with a corresponding reference patient. A subset of the plurality of reference patient data sets is selected based, at least partly, on similarity to the patient data set and treatment outcome of the corresponding reference patient. Based on the selected subset, at least one surgical procedure or medical device design for treating the patient is generated.

Claims (69)

1. A computer-implemented method, comprising:

performing a digital surgical simulation for each of a plurality of candidate patient-specific surgical interventions that each provide a corresponding patient-specific anatomical correction, the digital surgical simulations each including a corresponding predictive model of patient anatomy for a particular time after the corresponding candidate patient-specific interventions, wherein the digital surgical simulations are performed at least in part by at least one trained machine learning module trained using reference patient data;

displaying surgical simulation data from at least one of the digital surgical simulations, wherein the surgical simulation data includes the corresponding predictive model of patient anatomy for user review;

receiving a selection of one of the plurality of candidate patient-specific surgical interventions; and

designing one or more patient-specific implants based on the selected candidate patient-specific surgical intervention, wherein the one or more patient-specific implants are configured to achieve a patient-specific anatomical correction associated with the selected candidate patient-specific surgical intervention when implanted in a patient with the patient anatomy.

2. The computer-implemented method of claim 1 , wherein one or more of the predictive models incorporate anticipated post-operative disease progression.

3. The computer-implemented method of claim 1 , wherein the particular time is less than or equal to 2 years post-surgery.

4. The computer-implemented method of claim 1 , wherein the particular time is between 1 year and 5 years post-surgery.

5. The computer-implemented method of claim 1 , further comprising performing a digital simulation of changes in the patient anatomy if no surgical intervention were to occur.

6. The computer-implemented method of claim 1 , further comprising:

determining a rate of disease progression for the patient;

simulating disease progression of a corrected anatomical configuration of the patient achieved by the one or more patient-specific implants based on the rate of disease progression; and

generating viewable disease progression data representing the simulated disease progression.

7. The computer-implemented method of claim 6 , further comprising:

receiving first user input associated with one or more viewable virtual simulations of the disease progression;

generating one or more modified viewable virtual simulations based on the received user input; and

receiving second user input for the patient-specific anatomical correction that is based on at least one of the one or more modified viewable virtual simulations.

8. The computer-implemented method of claim 6 , further comprising:

designing at least a portion of the one or more patient-specific implants based on one or more viewable virtual simulations of predicted disease progression in the patient.

9. The computer-implemented method of claim 1 , further comprising generating one or more viewable virtual simulations representing predicted disease progression over the particular time.

10. The computer-implemented method of claim 1 , further comprising:

determining a fixed rate of disease progression for the patient; and

simulating disease progression of a corrected anatomical configuration of the patient based on the fixed rate of disease progression.

11. The computer-implemented method of claim 1 , further comprising:

determining a variable rate of disease progression for the patient; and

simulating disease progression of the corrected anatomical configuration based on the variable rate of disease progression.

12. The computer-implemented method of claim 1 , further comprising:

generating a surgical plan for achieving the patient-specific anatomical correction, wherein the surgical plan includes planned post-operative spinal alignment information.

13. A computer-implemented method, comprising:

performing a plurality of digital surgical simulations associated with a patient-specific surgery;

generating a planned post-operative virtual anatomical model representing a corrected anatomical configuration of a patient based on at least one of the plurality of digital surgical simulations;

using at least one-trained machine-learning module to determine predicted corrected anatomical data of the patient after a post-operative period of time, wherein the at least one-trained machine-learning module is trained using reference patient data, and wherein the predicted corrected anatomical data of the patient is viewable by a user to plan a surgical procedure for the patient; and

designing one or more patient-specific implants configured to achieve the corrected anatomical configuration when implanted in the patient.

14. The computer-implemented method of claim 13 , wherein the predictive models incorporate anticipated post-operative disease progression.

15. The computer-implemented method of claim 13 , wherein the post-operative period of time is less than 2 years post-surgery.

16. The computer-implemented method of claim 13 , wherein the post-operative period of time is between 1 year and 5 years post-surgery.

17. The computer-implemented method of claim 13 , further comprising performing a digital simulation of changes in patient anatomy if no surgical intervention were to occur.

18. The computer-implemented method of claim 13 , further comprising:

determining a rate of disease progression for the patient;

simulating disease progression of the corrected anatomical configuration based on the rate of disease progression; and

generating viewable disease progression data representing the simulated disease progression.

19. The computer-implemented method of claim 13 , further comprising:

receiving user input associated with one or more viewable virtual simulations of the disease progression;

generating one or more modified viewable virtual simulations based on the received user input;

selecting the corrected anatomical configuration for the patient based on at least one of the one or more modified viewable virtual simulations; and

designing at least a portion of the one or more patient-specific implants based on the one or more viewable virtual simulations.

20. The computer-implemented method of claim 13 , further comprising:

determining a fixed rate of disease progression for the patient; and

simulating disease progression of the corrected anatomical configuration based on the fixed rate of disease progression, wherein the predicted corrected anatomical data is associated with the simulating of the disease progression.

21. The computer-implemented method of claim 13 , further comprising:

determining a variable rate of disease progression for the patient; and

simulating disease progression of the corrected anatomical configuration based on the variable rate of disease progression, wherein the predicted corrected anatomical data is associated with the simulating of the disease progression.

22. The computer-implemented method of claim 13 , wherein the predicted corrected anatomical data includes patient-specific spinal corrections that compensate for predicted disease progression of a spine of the patient.

23. The computer-implemented method of claim 13 , wherein the predicted corrected spinal data includes data of positional relationships between anatomic elements of the patient's spine affected by disease progression.

24. The computer-implemented method of claim 13 , wherein the predicted corrected anatomical data represents spinal alignment of the patient after the post-operative period and includes at least one of a predicted coronal parameter, a predicted sagittal parameter, a predicted pelvic incidence angle, a predicted Cobb angle, a predicted lordosis angle, or a predicted intervertebral space height.

25. The computer-implemented method of claim 13 , wherein the planned post-operative virtual anatomical model is based on one or more reference patient data sets.

26. The computer-implemented method of claim 13 , further comprising predicting anatomical compensation associated with disease progression of the patient.

27. A system comprising:

one or more processors; and

one or more memories storing instructions that, when executed by the one or more processors, cause the system to perform a process comprising:

performing a digital surgical simulation for each of a plurality of candidate patient-specific surgical interventions that each provide a corresponding patient-specific anatomical correction, the digital surgical simulations each including a corresponding predictive model of patient anatomy for a particular time after the corresponding candidate patient-specific interventions, wherein the digital surgical simulations are performed at least in part by at least one trained machine learning module trained using reference patient data;

displaying surgical simulation data from at least one of the digital surgical simulations, wherein the surgical simulation data includes the corresponding predictive model of patient anatomy for user review;

receiving a selection of one of the plurality of candidate patient-specific surgical interventions; and

designing one or more patient-specific implants based on the selected candidate patient-specific surgical intervention, wherein the one or more patient-specific implants are configured to achieve a patient-specific anatomical correction associated with the selected candidate patient-specific surgical intervention when implanted in a patient with the patient anatomy.

28. A non-transitory computer-readable medium storing instructions that, when executed by a computing system, cause the computing system to perform operations comprising:

performing a digital surgical simulation for each of a plurality of candidate patient-specific surgical interventions that each provide a corresponding patient-specific anatomical correction, the digital surgical simulations each including a corresponding predictive model of patient anatomy for a particular time after the corresponding candidate patient-specific interventions, wherein the digital surgical simulations are performed at least in part by at least one trained machine learning module trained using reference patient data;

displaying surgical simulation data from at least one of the digital surgical simulations, wherein the surgical simulation data includes the corresponding predictive model of patient anatomy for user review;

receiving a selection of one of the plurality of candidate patient-specific surgical interventions; and

designing one or more patient-specific implants based on the selected candidate patient-specific surgical intervention, wherein the one or more patient-specific implants are configured to achieve a patient-specific anatomical correction associated with the selected candidate patient-specific surgical intervention when implanted in a patient with the patient anatomy.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2025
From: CASEY, NIALL PATRICK; CORDONNIER, MICHAEL J.; ESTERBERG, JUSTIN; ROH, JEFFREY
To: CARLSMED, INC.
Reel/Frame 070746/0398 →
Continuity (8)
Continuation 18783369 · Jul 24, 2024
Continuation 18139907 · Apr 26, 2023
Continuation 17838727 · Jun 13, 2022
Continuation 17342439 · Jun 8, 2021
Continuation PCTUS2021012065 · Jan 4, 2021
Continuation In Part 17124822 · Dec 17, 2020
Continuation In Part 16735222 · Jan 6, 2020
Related Publication 20250114145A1 · Apr 10, 2025
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