Composite cement compositions and methods of cementing and/or treating wells drilled with water-based drilling fluids
Composite cement compositions and slurries for treating a well following a water-based wellbore operation are provided and comprise cement comprising at least one of cement particles and cementitious material, water, and water swellable particulates that are embedded in the cement, derived from an elastomeric material, and present at a concentration of at least about 2% by weight of the cement but no more than about 30% by weight of the cement. Methods for treating a well drilled with a water-based drilling mud are provided and comprise pumping the composite cement compositions and slurries into the well and treating the well by allowing the composite cement compositions and slurries to set or cure after being pumped into the well.
1. A composite cement slurry comprising:
cement comprising at least one of cement particles or cementitious material;
water; and
water swellable particulates that are embedded in the cement at a concentration ranging from 0.1% to 40% by weight of the cement, the water swellable particulates consisting of an elastomeric material doped with hydrophilic swellable polymer.
2. The composite cement slurry of claim 1 , wherein the hydrophilic swellable polymer are present within the elastomeric material such that water swelling of the water swellable particulates is prevented during a time duration after the cement, the water, and the water swellable particulates are mixed together.
3. The composite cement slurry of claim 2 , wherein the time duration is at least about 2 hours and no more than about 4 hours.
4. The composite cement slurry of claim 1 , wherein the water swellable particulates have a delay swelling mechanism provided by the elastomeric material, the delay swelling mechanism configured to limit swelling of the water swellable particulates during at least one of mixing or pumping of the composite cement slurry.
5. The composite cement slurry of claim 4 , wherein the delay swelling mechanism comprises a negative charge repulsion attached to at least one functional group associated with the elastomeric material.
6. The composite cement slurry of claim 5 , wherein the at least one functional group associated with the elastomeric material comprises at least one acrylate group.
7. The composite cement slurry of claim 1 , wherein an amount of the elastomeric material in the composite cement slurry is at least about 2% by weight of the cement and no more than about 30% by weight of the cement.
8. The composite cement slurry of claim 7 , wherein the amount of the elastomeric material in the composite cement slurry is at least about 4% by weight of the cement and no more than about 10% by weight of the cement.
9. A method of treating a well drilled with a water-based drilling mud, the method comprising: pumping the composite cement slurry of claim 1 into at least one zone of the well following a water-based wellbore operation.
10. The method of claim 9 , further comprising:
treating the at least one zone of the well by allowing the composite cement slurry to set and/or cure after the composite cement slurry was pumped into the at least one zone.
11. The method of claim 9 , further comprising:
drilling the at least one zone of the well with the water-based drilling mud before pumping the composite cement slurry into the at least one zone.
12. The method of claim 9 , further comprising:
at least partially filling a space between an outside of a metal casing disposed within the well and a borehole wall of the well with the composite cement slurry pumped into the at least one zone of the well.
13. A composite cement slurry comprising:
cement comprising at least one of cement particles or cementitious material;
water; and
water swellable particulates that are embedded in the cement at a concentration ranging from 0.1% to 40% by weight of the cement, the water swellable particulates comprising an elastomeric material doped with hydrophilic swellable polymer,
wherein a negative charge repulsion is associated with the elastomeric material and acts as a delay swelling mechanism for limiting swelling of the water swellable particulates during at least one of mixing or pumping of the composite cement slurry.
14. The composite cement slurry of claim 13 , wherein the delay swelling mechanism is configured to allow the water swellable particulates to react with the water during thickening of the composite cement slurry but not during the mixing or the pumping of the composite cement slurry.
15. The composite cement slurry of claim 13 , wherein the elastomeric material includes one or more polymers, and wherein the negative charge repulsion is associated with at least one polymer of the one or more polymers.
16. The composite cement slurry of claim 13 , wherein the negative charge repulsion is attached to at least one functional group associated with the elastomeric material.
17. The composite cement slurry of claim 16 , wherein the at least one functional group associated with the elastomeric material comprises at least one acrylate group.
18. The composite cement slurry of claim 13 , wherein an amount of the elastomeric material in the composite cement slurry is at least about 2% by weight of the cement and no more than about 30% by weight of the cement.
19. The composite cement slurry of claim 13 , wherein an amount of the elastomeric material in the composite cement slurry is at least about 4% by weight of the cement and no more than about 10% by weight of the cement.