IP Library › Granted Patent US 12,384,980
Granted Patent B2
US 12,384,980 · App. 18/651,091 · Granted Aug 12, 2025

Internal combustion engine lubricant

Inventors: Zhisheng Gao (Flemington, NJ); Winfried Koch (Hamburg, DE); Nicholas W. McBride (Morristown, NJ); Dana J. Gary (Pittstown, NJ)
Assignee: ExxonMobil Technology and Engineering Company
C10M111/04C10L1/04C10M105/38C10M107/08C10M129/10C10M133/12C10M141/06C10M169/04C10L2270/02C10M2205/0265C10M2207/023C10M2207/2835C10M2215/26C10N2020/02C10N2030/02C10N2030/10C10N2030/43C10N2030/45C10N2040/25
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Quick Facts
Patent No.
US 12,384,980
App. No.
18/651,091
Granted
Aug 12, 2025
Kind
B2
Abstract

A lubricant composition may be of use in lubrication of an internal combustion engine. A method of utilizing such a lubricant composition may include: lubricating an internal combustion engine using a lubricant composition comprising: from about 30.0 mass % to about 99.8 mass % of an oil base stock, based on a total mass of the lubricant composition, the oil base stock comprising at least one polyol ester; and from 1.0 mass % to 30.0 mass % polyisobutylene, based on a total mass of the lubricant composition; and combusting a fuel in the internal combustion engine.

Claims (60)

1. A method comprising:

lubricating an internal combustion engine using a lubricant composition comprising:

from about 30.0 mass % to about 99.8 mass % of an oil base stock, based on a total mass of the lubricant composition, the oil base stock comprising at least one polyol ester; and

from 1.0 mass % to 30.0 mass % polyisobutylene, based on a total mass of the lubricant composition,

wherein the polyisobutylene is a viscosity modifier having a molecular weight ranging from about 10,000 Da to about 1,500,000 Da and a kinematic viscosity (ASTM D445) from 1000 cSt to 6000 cSt at 100° C.; and

combusting a fuel in the internal combustion engine.

2. The method of claim 1 , wherein the fuel combusted in the internal combustion engine comprises hydrogen, a hydrocarbon, or a combination thereof.

3. The method of claim 2 , wherein the fuel has a hydrogen concentration of 50 mol % or greater.

4. The method of claim 1 , wherein the oil base stock has a kinematic viscosity (ASTM D445) of from:

(a) 1 cSt to 10 cSt at 100° C.;

(b) 2 cSt to 8 cSt at 100° C.;

(c) 8 cSt to 16 cSt at 100° C.; or,

(d) 9 cSt to 12 cSt at 100° C.

5. The method of claim 1 , wherein the lubricant composition has a viscosity index (ASTM D2270) from 100 to 180.

6. The method of claim 1 , wherein the at least one polyol ester comprises a neopentylglycol ester of a C8 to C10 acid, a trimethylolpropane ester of a C8 to C10 acid, mixed pentaerythritol esters of branched alkanoic acids, or any combination thereof.

7. The method of claim 6 :

(a) wherein the C8 to C10 acid comprises 3,5,5-trimethylhexanoic acid;

(b) wherein the neopentylglycol ester of a C8 to C10 acid comprises neopentylglycol di(3,5,5-trimethylhexanoate);

(c) wherein the trimethylolpropane ester of a C8 to C10 acid comprises trimethylolpropane tri(3,5,5-trimethylhexanoate);

(d) wherein the mixed pentaerythritol esters of branched alkanoic acids comprise: from 1 mol % to 5 mol % primary carbon, from 30 mol % to 40 mol % secondary carbon, and from 40 mol % to 50 mol % tertiary carbon, and from 15 mol % to 25 mol % quaternary carbon, as determined by carbon-13 NMR;

or a combination of the above.

8. The method of claim 1 , wherein the at least one polyol ester has at least 25% carbon atoms in the form of methyl groups.

9. The method of claim 1 , wherein the lubricant composition comprises:

(a) about 0.05 mass % or less of calcium and about 0.05 mass % or less of magnesium;

(b) about 0.05 mass % or less phosphorus and about 0.05 mass % or less sulfur;

(c) or both (a) and (b).

10. The method of claim 1 , further comprising from about 0.1 mass % to about 10.0 mass % of at least one antioxidant, based on the total mass of the lubricant composition and wherein the at least one antioxidant comprises a phenolic antioxidant, an aminic antioxidant, a polyaminic antioxidant, or combinations thereof.

11. The method of claim 1 , wherein the internal combustion engine (a) has a pre-ignition frequency of 2.0% or less at 1200 rpm and an indicated mean effective pressure (IMEP) of from 15 bar to 19 bar or (b) has a pre-ignition frequency of 7.0% or less at 1600 rpm and an indicated mean effective pressure (IMEP) of from 15 bar to 18 bar.

12. The method of claim 1 , wherein the lubricant composition further comprises from about 0.1 mass % to about 5.0 mass % of at least one detergent, based on the total mass of the lubricant composition.

13. The method of claim 11 , wherein the fuel has a hydrogen concentration of 50 mol % or greater.

14. A lubricant composition for use as an engine oil, comprising:

from about 30.0 mass % to about 99.8 mass % of an oil base stock, based on a total mass of the lubricant composition, the oil base stock comprising at least one polyol ester;

from about 0.1 mass % to about 5.0 mass % of at least one detergent, based on the total mass of the lubricant composition; and

from 1.0 mass % to 30.0 mass % polyisobutylene, based on a total mass of the lubricant composition;

wherein the polyisobutylene is a viscosity modifier having a molecular weight ranging from about 10,000 Da to about 1,500,000 Da and a kinematic viscosity (ASTM D445) from 1000 cSt to 6000 cSt at 100° C.; and

wherein the lubricant composition comprises about 0.05 mass % or less ash.

15. The lubricant composition of claim 14 , wherein the oil base stock has a kinematic viscosity (ASTM D445) of from:

(a) 1 cSt to 10 cSt at 100° C.;

(b) 2 cSt to 8 cSt at 100° C.;

(c) 8 cSt to 16 cSt at 100° C.; or,

(d) 9 cSt to 12 cSt at 100° C.

16. The lubricant composition of claim 15 , wherein the lubricant composition has a viscosity index (ASTM D2270) from 100 to 180.

17. The lubricant composition of claim 15 , wherein the at least one polyol ester comprises a neopentylglycol ester of a C8 to C10 acid, a trimethylolpropane ester of a C8 to C10 acid, mixed pentaerythritol esters of branched alkanoic acids, or any combination thereof.

18. The lubricant composition of claim 17 , wherein

(a) the C8 to C10 acid comprises 3,5,5-trimethylhexanoic acid;

(b) the neopentylglycol ester of a C8 to C10 acid comprises neopentylglycol di(3,5,5-trimethylhexanoate);

(c) the trimethylolpropane ester of a C8 to C10 acid comprises trimethylolpropane tri(3,5,5-trimethylhexanoate);

(d) the mixed pentaerythritol esters of branched alkanoic acids comprise: from 1 mol % to 5 mol % primary carbon, from 30 mol % to 40 mol % secondary carbon, and from 40 mol % to 50 mol % tertiary carbon, and from 15 mol % to 25 mol % quaternary carbon, as determined by carbon-13 NMR;

or any combination thereof.

19. The lubricant composition of claim 14 , wherein the at least one polyol ester has at least 25% carbon atoms in the form of methyl groups.

20. The lubricant composition of claim 14 , wherein the lubricant composition comprises (a) about 0.05 mass % or less of calcium and about 0.05 mass % or less of magnesium, (b) about 0.05 mass % or less phosphorus and about 0.05 mass % or less sulfur, or both (a) and (b).

21. The lubricant composition of claim 14 , wherein the polyisobutylene has a kinematic viscosity (ASTM D445) of from 4000 cSt to 6000 cSt at 100° C.

22. The lubricant composition of claim 14 , wherein the at least one detergent is an ashless nonionic detergent having a Hydrophilic-Lipophilic Balance (HLB) of 10 or below.

23. The lubricant composition of claim 14 , wherein the at least one detergent is a detergent that contributes a total base number (TBN) (ASTM D2896) of about 2 mg KOH/g to about 17 mg KOH/g.

24. A lubricant composition for use as an engine oil, comprising:

from about 30.0 mass % to about 99.8 mass % of an oil base stock, based on a total mass of the lubricant composition, wherein the oil base stock has a kinematic viscosity (ASTM D445) of from 1 cSt to 10 cSt at 100° C.;

from about 0.1 mass % to about 5.0 mass % of at least one detergent, based on the total mass of the lubricant composition; and

from 1.0 mass % to 30.0 mass % polyisobutylene, based on a total mass of the lubricant composition;

wherein the polyisobutylene is a viscosity modifier having a molecular weight ranging from about 10,000 Da to about 1,500,000 Da and a kinematic viscosity (ASTM D445) from 1000 cSt to 6000 cSt at 100° C.; and

wherein the lubricant composition comprises about 0.05 mass % or less ash.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2024
From: GAO, ZHISHENG; KOCH, WINFRIED; MCBRIDE, NICHOLAS W.; GARY, DANA J.
To: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
Reel/Frame 067272/0421 →
Continuity (2)
Provisional Application 63499621 · May 2, 2023
Related Publication 20240368493A1 · Nov 7, 2024
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