IP Library › Granted Patent US 12,385,153
Granted Patent B2
US 12,385,153 · App. 17/784,532 · Granted Aug 12, 2025

Apparatus and method for utilizing off-gases from a power-to-X system

Inventors: Frank Hannemann (Rottenbach, DE); Joachim Lamp (Bubenreuth, DE); Gerhard Zimmermann (Höchstadt/Aisch, DE)
Assignee: Siemens Energy Global GmbH & Co. KG
C25B15/081C01B3/506C07C29/1518C25B1/04C25B9/17C25B15/083C25B15/085F23G5/46F23G7/06F23G7/063F23L7/007F23N5/006C01B2203/046C01B2203/0495C01B2203/061C01B2203/062F23G2209/14F23G2209/26F23J15/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,385,153
App. No.
17/784,532
Granted
Aug 12, 2025
Kind
B2
Abstract

A power-to-X system for the utilization of off-gases, includes an electrolyzer for generating hydrogen H2 and oxygen O2, a unit, connected to the electrolyzer, for processing the hydrogen H2, for removing any remaining water H2O and oxygen O2 from the generated stream of hydrogen H2, a compressor, connected to the unit for processing the hydrogen H2, for compressing the hydrogen H2, and a chemical reactor, connected to the compressor, for producing a synthesis gas consisting of hydrogen H2 and carbon dioxide CO2 that can be added. An oxy-fuel combustion system to which non-condensable off-gases from the chemical reactor and oxygen O2 from the electrolyzer can be supplied, and carbon dioxide CO2 generated during the combustion of the off-gases in the oxy-fuel combustion system can be returned to the stream of hydrogen H2 downstream of the electrolyzer via a return line.

Claims (48)

1. A power-to-X plant for utilizing off-gases, comprising:

an electrolyzer for production of hydrogen H 2 and oxygen O 2 ,

a plant for processing of the hydrogen, connected to the electrolyzer, for separation of remaining oxygen O 2 and water H 2 O from a stream of hydrogen H 2 produced,

at least one compressor for compression of the hydrogen H 2 or of a mixture of hydrogen H 2 and carbon dioxide CO 2 ,

a chemical reactor for production of alcohols or hydrocarbons, and

an oxyfuel combustion plant, to which noncondensable off-gases from the chemical reactor and oxygen O 2 from the electrolyzer are supplied, and carbon dioxide CO 2 which is formed in the oxyfuel combustion plant as a result of the combustion of the off-gases is recycled via a return line into the stream of hydrogen H 2 downstream of the electrolyzer.

2. The power-to-X plant as claimed in claim 1 ,

wherein the oxyfuel combustion plant comprises a heat exchanger by which the heat generated during the combustion is dissipated and is integrated into other parts of the power-to-X plant.

3. The power-to-X plant as claimed in claim 1 ,

wherein biomass and/or processed waste is, alternatively or additionally, supplied to the oxyfuel combustion plant and/or the oxyfuel combustion plant comprises a heater by which it is electrically heated using electricity from renewable sources.

4. The power-to-X plant as claimed in claim 1 , further comprising:

a removal flow line through which synthesis gas from the chemical reactor is supplied to the oxyfuel combustion plant.

5. The power-to-X plant as claimed in claim 1 ,

wherein a lambda probe is arranged in the return line of the oxyfuel combustion plant, so that, by measurement and regulation of a quantity of oxygen O 2 introduced, complete combustion of the off-gases to form CO 2 is ensured.

6. The power-to-X plant as claimed in claim 1 ,

wherein the compressor for compression of hydrogen H 2 and carbon dioxide CO 2 is a piston compressor designed for operating pressures above 10 bar, and the plant for processing of the hydrogen is a DeOxoDryer.

7. The power-to-X plant as claimed in claim 1 , further comprising:

a return line for carbon dioxide CO 2 through which the carbon dioxide CO 2 from the oxyfuel combustion plant is supplied into the stream for hydrogen H 2 upstream of the compressor.

8. The power-to-X plant as claimed in claim 1 , further comprising:

a contaminant remover which is connected to the oxyfuel combustion plant and in which contaminants produced in the oxyfuel process, are removed, and the purified carbon dioxide CO 2 is supplied via a return line to the stream of hydrogen H 2 upstream of the compressor.

9. A method for utilizing off-gases in a power-to-X plant, comprising:

producing hydrogen H 2 and oxygen O 2 by an electrolyzer,

separating remaining water H 2 O and oxygen O 2 from the hydrogen H 2 in a plant for processing of the hydrogen,

compressing the hydrogen H 2 in a compressor,

producing synthesis gas in a chemical reactor from the hydrogen H 2 together with carbon dioxide CO 2 , and

supplying noncondensable off-gases, contained in the synthesis gas, from the chemical reactor together with oxygen O 2 from the electrolyzer are supplied to an oxyfuel combustion plant, and carbon dioxide CO 2 which is formed as a result of the combustion of the off-gases is recycled into the stream of hydrogen H 2 downstream of the electrolyzer.

10. The method as claimed in claim 9 ,

wherein the oxyfuel combustion plant comprises a heat exchanger by which the heat generated during the combustion is dissipated and is integrated into other parts of the power-to-X plant.

11. The method as claimed in claim 9 ,

wherein biomass and/or processed waste for incineration is, alternatively or additionally, combusted in the oxyfuel combustion plant and/or wherein the oxyfuel combustion plant comprises a heater by which it is electrically heated using electricity from renewable sources.

12. The method as claimed in claim 9 ,

wherein synthesis gas from the chemical reactor is supplied to the oxyfuel combustion plant via a removal flow line.

13. The method according to claim 9 ,

wherein the oxygen concentration in the oxyfuel combustion plant is measured by a lambda probe in a return line, and complete combustion of the mixed gases to form CO 2 is ensured by regulation of the quantity of oxygen O 2 introduced.

14. The method as claimed in claim 9 ,

wherein the compressor is a piston compressor which is operated at a pressure of above 10 bar and wherein the plant for processing of the hydrogen is a DeOxoDryer.

15. The method as claimed in claim 9 ,

wherein the carbon dioxide CO 2 from the oxyfuel combustion plant is supplied through a return line for carbon dioxide CO 2 into the line for hydrogen H 2 upstream of the compressor.

16. The method as claimed in claim 9 ,

wherein contaminants produced in the oxyfuel process, are removed in a contaminant remover, and the purified carbon dioxide CO 2 is supplied into the stream of hydrogen H 2 via a return line upstream of the compressor.

17. The power-to-X plant as claimed in claim 2 ,

wherein the heat generated during the combustion is dissipated and is integrated into crude methanol processing and/or into auxiliary steam generation for start-up of the chemical reactor.

18. The power-to-X plant as claimed in claim 8 ,

wherein the oxygen O2 is removed cryogenically.

19. The method as claimed in claim 10 ,

wherein the heat generated during the combustion is dissipated and is integrated into crude methanol processing and/or into auxiliary steam generation for start-up of the chemical reactor.

20. The method as claimed in claim 16 ,

wherein the oxygen O2 is removed cryogenically.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2022
From: HANNEMANN, FRANK; LAMP, JOACHIM; ZIMMERMANN, GERHARD
To: SIEMENS AKTIENGESELLSCHAFT
Reel/Frame 061435/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2022
From: SIEMENS AKTIENGESELLSCHAFT
To: SIEMENS ENERGY GLOBAL GMBH & CO. KG
Reel/Frame 061435/0395 →
Priority Claims (1)
DE 10 2019 220 361.2 · Dec 20, 2019 · national
Continuity (1)
Related Publication 20230020698A1 · Jan 19, 2023
References Cited (13)
US 20090307975A1 · Wolf · 2009 [cited by applicant]
US 20180086985A1 · Von Olshausen · 2018 [cited by applicant]
US 20190185396A1 · Schulz · 2019 [cited by applicant]
US 20210292260A1 · Hannemann et al. · 2021 [cited by applicant]
CN 107567351A · 2018 [cited by applicant]
CN 109415822A · 2019 [cited by applicant]
DE 102016213668A1 · 2018 [cited by applicant]
EP 2360230A1 · 2011 [cited by applicant]
EP 2491998A1 · 2012 [cited by applicant]
WO 2014087433A1 · 2014 [cited by applicant]
WO 2017102817A1 · 2017 [cited by applicant]
Bailera, Manuel et al.:“Power to gas-oxyfuel boiler hybrid systems”; Elsevier; international journal of hydrogen energy; Jan. 1, 2015; pp. 10168-10175; XP 055791040; URL:http://dx.doi.org/10.1016/j.ijhydene.2. [cited by applicant]
PCT International Search Report and Written Opinion of International Searching Authority mailed Apr. 14, 2021 corresponding to PCT International Application No. PCT/EP2020/086200 filed Dec. 15, 2020. [cited by applicant]