IP Library › Granted Patent US 12,392,294
Granted Patent B2
US 12,392,294 · App. 18/929,956 · Granted Aug 19, 2025

Gas turbine engine with front support arrangement

Inventor: William G. Sheridan (Southington, CT)
Assignee: RTX CORPORATION
F02C7/36F01D5/02F01D15/12F01D25/16F01D25/162F02C3/04F02C3/107F02C7/06F05D2220/32F05D2230/60F05D2260/40311
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Quick Facts
Patent No.
US 12,392,294
App. No.
18/929,956
Granted
Aug 19, 2025
Kind
B2
Abstract

A gas turbine engine includes a propulsor section including a propulsor having blades extending from a propulsor hub, and a propulsor shaft that drives the propulsor hub. A compressor section includes a first compressor having a rotatable compressor hub. A speed reduction device drives the compressor hub and the propulsor through a connection established axially forward of the epicyclic gear system relative to an engine longitudinal axis. The epicyclic gear system is straddled by forward and aft bearings that engage a carrier of the speed reduction device.

Claims (60)

1. A gas turbine engine comprising:

a propulsor section including a propulsor having blades extending from a propulsor hub;

a propulsor shaft that drives the propulsor hub, the propulsor rotatable about an engine longitudinal axis;

a compressor section including a first compressor and a second compressor, the first compressor including a plurality of stages and a rotatable compressor hub, and the second compressor having a greater number of stages than the first compressor;

a speed reduction device including an epicyclic gear system, wherein the epicyclic gear system includes a gear reduction ratio greater than 2.3, wherein the epicyclic gear system includes a sun gear, a plurality of intermediate gears, a carrier supporting the intermediate gears and the propulsor hub, and a ring gear, and wherein the speed reduction device drives the rotatable compressor hub and the propulsor through a connection established axially forward of the epicyclic gear system relative to the engine longitudinal axis; and

a turbine section including a first turbine and a second turbine, wherein the second turbine drives the propulsor through the epicyclic gear system;

wherein the epicyclic gear system is straddled by forward and aft bearings that engage the carrier.

2. The gas turbine engine as recited in claim 1 , wherein:

the second turbine includes a greater number of stages than the first turbine; and

the first turbine drives the second compressor.

3. The gas turbine engine as recited in claim 2 , wherein the second turbine includes an inlet, an outlet and a turbine pressure ratio of greater than 5:1, and the turbine pressure ratio is pressure measured prior to the inlet as related to pressure at the outlet prior to an exhaust nozzle.

4. The gas turbine engine as recited in claim 3 , wherein:

the first compressor includes three stages; and

a portion of the rotatable compressor hub extends axially forward of the epicyclic gear system to the connection.

5. The gas turbine engine as recited in claim 4 , wherein:

the first compressor includes a compression ratio of at least 2:1; and

the second compressor includes a compression ratio of at least 20:1.

6. The gas turbine engine as recited in claim 4 , wherein the speed reduction device turns the propulsor and the first compressor at a common rotational speed.

7. The gas turbine engine as recited in claim 2 , wherein:

the carrier is fixed relative to an engine static structure;

the ring gear establishes an output of the speed reduction device that drives the propulsor hub through the connection; and

the forward and aft bearings support rotation of the propulsor hub.

8. The gas turbine engine as recited in claim 7 , wherein:

the carrier includes an oil baffle extending from a forward portion of the carrier;

an oil feed tube is adapted to supply oil to the carrier, and the oil feed tube extends from the carrier to a position axially aft of the aft bearing relative to the engine longitudinal axis; and

the aft bearing is radially aligned with the ring gear relative to the engine longitudinal axis, and the aft bearing is situated on an outer periphery of the carrier.

9. The gas turbine engine as recited in claim 7 , wherein:

the ring gear drives the propulsor hub and the first compressor through the connection;

a shaft interconnects the second turbine and an input of the sun gear; and

the forward bearing is axially forward of the shaft relative to the engine longitudinal axis.

10. The gas turbine engine as recited in claim 7 , wherein the speed reduction device turns the propulsor and the first compressor at a common rotational speed.

11. The gas turbine engine as recited in claim 7 , wherein:

the first compressor abuts the propulsor hub at an interface, and the connection is established at the interface; and

the forward bearing is axially aligned with the propulsor hub relative to the engine longitudinal axis.

12. The gas turbine engine as recited in claim 7 , wherein the ring gear includes a first ring gear portion and a second ring gear portion having respective radially extending flanges connected to the propulsor shaft.

13. The gas turbine engine as recited in claim 1 , wherein the propulsor section is a fan section, the propulsor is a fan, and an outer housing surrounds the fan to define a bypass duct.

14. The gas turbine engine as recited in claim 13 , wherein:

the fan section delivers a portion of air into the compressor section, and a portion of air into the bypass duct, and a bypass ratio, which is defined as a volume of air passing to the bypass duct compared to a volume of air passing into the compressor section, is greater than 10 at cruise at 0.8 Mach and 35,000 feet; and

the fan has a fan pressure ratio of less than 1.45 across the blades alone at cruise at 0.8 Mach and 35,000 feet.

15. The gas turbine engine as recited in claim 1 , wherein:

the turbine section includes a mid-turbine frame arranged between the first turbine and the second turbine with respect to the engine longitudinal axis, the mid-turbine frame supports a bearing, and the mid-turbine frame includes airfoils in a core airflow path.

16. A gas turbine engine comprising:

a propulsor section including a propulsor having blades extending from a propulsor hub;

a propulsor shaft that drives the propulsor, the propulsor rotatable about an engine longitudinal axis;

a compressor section including a first compressor and a second compressor, wherein the first compressor includes a plurality of stages;

a speed reduction device including an epicyclic gear system, wherein the epicyclic gear system includes a gear reduction ratio greater than 2.3, and wherein the epicyclic gear system includes a sun gear, a plurality of intermediate gears, a carrier supporting the intermediate gears and the propulsor hub, and a ring gear; and

a turbine section including a first turbine and a second turbine, wherein the second turbine drives the propulsor through the epicyclic gear system;

wherein the epicyclic gear system is straddled by forward and aft bearings that engage the carrier;

wherein the speed reduction device turns the propulsor and the first compressor at a common rotational speed;

wherein the propulsor section is a fan section, the propulsor is a fan, an outer housing surrounds the fan to define a bypass duct; and

wherein the fan section delivers a portion of air into the compressor section, and a portion of air into the bypass duct, and a bypass ratio, which is defined as a volume of air passing to the bypass duct compared to a volume of air passing into the compressor section, is greater than 10 at cruise at 0.8 Mach and 35,000 feet.

17. The gas turbine engine as recited in claim 16 , wherein:

the first compressor includes three stages, and the second compressor includes a greater number of stages than the first compressor;

the first compressor includes a compression ratio of at least 2:1;

the second compressor includes a compression ratio of at least 20:1; and

the second turbine includes a greater number of stages than the first turbine.

18. The gas turbine engine as recited in claim 16 , wherein:

the carrier is fixed relative to an engine static structure;

the ring gear drives the propulsor hub through the propulsor shaft; and

the forward and aft bearings support rotation of the propulsor hub.

Continuity (6)
Continuation 18107671 · Feb 9, 2023
Continuation 17218369 · Mar 31, 2021
Continuation 16203088 · Nov 28, 2018
Continuation 14633244 · Feb 27, 2015
Provisional Application 61949331 · Mar 7, 2014
Related Publication 20250052204A1 · Feb 13, 2025
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