Granted Patent B2

US 12,394,800 · App. 17/641,999 · Granted Aug 19, 2025

Inventors: Kyung Joon Kim (Daejeon, KR); Seung Ho Choi (Daejeon, KR); Young Hun Jin (Gyeryong-si, KR)

Assignee: U&S ENERGY, INC.

H01M4/667H01M4/661H01M4/668H01M50/566

Abstract

Claims (17)

1. A current collector for a positive electrode, the current collector comprising:

a base film;

a conductive material provided on at least one of upper and lower surfaces of the base film;

a metal piece provided on the upper or lower surface of the base film and electrically connected to the conductive material;

a lead tab joined to any one of the metal piece, the conductive material, and the base film and electrically connected to the conductive material, and

an insulating polymetric layer provided between the conductive material and the metal piece or between the conductive material and the lead tab,

wherein the conductive material is positioned between the metal piece and the base film or between the lead tab and the base film,

wherein the lead tab is welded to the metal piece provided on the upper or lower surface of the base film, and

wherein during the processing of welding the lead tab, the insulating polymeric layer positioned between the conductive material and the metal piece or between the conductive material and the lead tab is melted together with the base film, so that the lead tab is welded to the metal piece, an electrical connection between the lead tab and the conductive material is established only at a welded point formed by melting the insulating polymeric layer, and a current pass is formed only in a narrow part of the welded point, and wherein insulation is provided between the lead tab and the conductive material or between the metal piece and the conductive material by the insulating polymeric layer present in a remaining part of the insulating polymeric layer excluding the welded point.

2. The current collector of claim 1 , the metal piece is provided on any one of the upper and lower surfaces of the base film and the lead tab is provided on the other of the upper and lower surfaces of the base film, or the metal piece is provided on the upper surface of the base film and another metal piece having the same structure as the metal piece is provided on the lower surface of the base film.

3. The current collector of claim 2 , wherein the insulating polymeric layer is formed to have a thickness less than 50 μm, which allows welding of the lead tab to the metal piece and prevents increased resistance of the current collector.

4. The current collector of claim 3 , wherein the insulating polymeric layer has bondability or adhesiveness.

5. The current collector of claim 4 , wherein the insulating polymeric layer is melted at the same temperature as the base film or melted at a lower temperature than the base film.

6. The current collector of claim 1 , wherein a current pass is at least one of the upper and lower surfaces of the base film has a structure in which there is a portion where the insulating polymeric layer is not provided so that the electrolyte permeates or impregnates the base film through the at least one of the upper and lower surfaces of the base film.

7. The current collector of claim 6 , wherein the insulating polymeric layer positioned between the conductive material and the metal piece or the insulating polymeric layer positioned between the conductive material and the lead tab blocks or insulates a short-circuit current.

8. The current collector of claim 6 , wherein the conductive material is made of aluminum with a thickness of 2 μm or less based on a maximum cross-section.

9. The current collector of claim 8 , wherein the metal piece is configured as aluminum foil or SUS 316 L foil.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (16)