IP Library › Granted Patent US 12,410,356
Granted Patent B2
US 12,410,356 · App. 18/628,248 · Granted Sep 9, 2025

Hydraulic cement composition, process and use

Inventors: Gabriela Gonçalves Dias Ponzi (Porto Alegre, BR); Felipe Dalla Vecchia (Porto Alegre, BR); Sandra Mara De Oliveira Einloft (Porto Alegre, BR); Marta Kerber Schütz (Porto Alegre, BR); Victor Hugo Jacks Mendes Dos Santos (Porto Alegre, BR); Darlan Pontin (Porto Alegre, BR); Renan Bordulis Martel (Porto Alegre, BR); Amanda Sofia De Guimaräes E Stepanha (Porto Alegre, BR); Dellyo Ricardo Dos Santos Alvares (Porto Alegre, BR); Sonia Maria Cabral De Menezes (Rio de Janeiro, BR); Ana Paula Santana Musse (Rio de Janeiro, BR)
Assignees: União Brasileira de Educação E Assistência—Mantenedora da PUCRS; Petróleo Brasileiro S.A.—PETROBRAS
C09K8/493C04B7/13C04B7/40C04B7/522C04B7/527C04B28/02C09K8/426E21B33/13C04B2111/00275C04B2111/00663C04B2111/22
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Quick Facts
Patent No.
US 12,410,356
App. No.
18/628,248
Granted
Sep 9, 2025
Kind
B2
Abstract

The present invention describes a hydraulic cement composition, process and use thereof, wherein the composition comprises a hydraulic cement composition with increased resistance against carbon dioxide (CO 2 ) for application in reservoirs such as oil and gas and carbon capture and storage (CCS) wells; with improved performance of cement paste formulations as a material for application in primary, secondary cementing, recovery and/or plugging operations, of reservoirs/wells that operate with high CO 2 content; as a technological alternative to guarantee the integrity of wells in CO 2 -rich environments for long periods of time, without any additional intervention to the already current operational procedures for cementing wells, and with cost reduction in relation to class G cement (currently, the main raw material); and sufficient chemical resistance to carry out enhanced oil (EOR) and gas (EGR) recovery by injecting high levels of CO 2 , increasing reservoir pressure throughout the extraction period of hydrocarbon reservoirs.

Claims (16)

1. A method of cementing, comprising the steps of:

a) obtaining a cementitious composition comprising basalt powder (BP) as a supplementary cementitious material (SCM) in dry base cement powder, wherein the basalt powder comprises a particle size equivalent to the fraction passing through a #325 mesh sieve, up to 0.044 mm and 4000-6000 m 2 /kg;

b) mixing the cementitious composition with water and optional additives to form a hydraulic cementitious composition; and

c) performing primary cementing, secondary cementing, recovery, and/or plugging of a subsurface reservoir, using the hydraulic cementitious composition.

2. The method according to claim 1 , wherein the cementing in step c) is performed on an injection, exploration, monitoring, production and/or enhanced recovery reservoir.

3. The method according to claim 2 , wherein the reservoir is configured for fluids comprising a concentration of a gaseous fraction of CO 2 that is between 5% and 100%.

4. The method according to claim 2 , wherein the reservoir is configured for carbon capture and storage (CCS).

5. The method according to claim 1 , wherein step c) is performed at a temperature between 4° C. and 260° C. and a pressure between atmospheric pressure and 34 MPa.

6. The method according to claim 1 , wherein the basalt powder is obtained from the group consisting of artificial basaltic rocks, ballast, chips, crushed stone, coarse aggregate and/or fine aggregate.

7. The method according to claim 1 , wherein the basalt powder comprises, components selected from the group consisting of Andesine, Augite, Orthoclase and Quartz, Sanidine, Magnetite, Ilmenite, Iron Forsterite and/or Goethite.

8. The method according to claim 1 , wherein the basalt powder comprises a concentration ranging from 0.01 to 9.99% by weight of dry base cement powder.

9. The method according to claim 1 , wherein the basalt powder comprises a supplementary cementitious material with pozzolanic activity up to 330 mg of Ca(OH) 2 consumption.

10. The method according to claim 1 , wherein the particle size of the basalt powder is up to 80% smaller than the class G cement powder.

11. The method according to claim 1 , wherein the basalt powder comprises an average specific surface area of 4000 to 6000 m 2 /kg and an average particle size of 13,316 to 8,877 Å.

12. The method according to claim 1 , wherein the hydraulic cementitious composition comprises a chemical resistance gain to 31.2% to CO 2 degradation due to a reduction of porosity and permeability in relation to the hydraulic cementitious composition without the basalt powder.

13. The method according to claim 1 , wherein there is a decrease in permeability and porosity of the hydraulic cementitious composition in an acidic medium in subsurface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2025
From: GONÇALVES DIAS PONZI, GABRIELA; DALLA VECCHIA, FELIPE; MARA DE OLIVEIRA EINLOFT, SANDRA; SCHÜTZ, MARTA KERBER; JACKS MENDES DOS SANTOS, VICTOR HUGO; PONTIN, DARLAN; MARTEL, RENAN BORDULIS; DE GUIMARÃES E STEPANHA, AMANDA SOFIA; DOS SANTOS ALVARES, DELIYO RICARDO; CABRAL DE MENEZES, SONIA MARIA; SANTANA MUSSE, ANA PAULA
To: UNIÃO BRASILEIRA DE EDUCAÇÃO E ASSISTÊNCIA - MANTENEDORA DA PUCRS; PETRÓLEO BRASILEIRO S.A. - PETROBRAS
Reel/Frame 071511/0492 →
Priority Claims (1)
BR 10 2021 008503 7 · Apr 30, 2021 · national
Continuity (2)
Division 17661513 · Apr 29, 2022
Related Publication 20240279530A1 · Aug 22, 2024
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