IP Library › Granted Patent US 12,414,343
Granted Patent B2
US 12,414,343 · App. 18/183,468 · Granted Sep 9, 2025

Semiconductor device with different sized epitaxial structures

Inventors: Jianwei Peng (Clifton Park, NY); Hong Yu (Clifton Park, NY)
Assignee: GLOBALFOUNDRIES U.S. Inc.
H10D62/151H10D64/021H10D64/259H10D64/514H10D84/0167H10D84/017H10D84/0184H10D84/038H01L21/31144
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Quick Facts
Patent No.
US 12,414,343
App. No.
18/183,468
Granted
Sep 9, 2025
Kind
B2
Abstract

An apparatus has a first gate structure of a core device on a substrate, a first L-shaped spacer covering a sidewall of the first gate and part of the substrate adjacent to the first gate, a first raised source/drain (S/D) structure on the substrate and spaced apart from the first gate by the first L-shaped spacer, a second gate of an I/O device on the substrate, a second L-shaped spacer covering a sidewall of the second gate and part of the substrate adjacent to the second gate, and a second raised S/D structure spaced apart from the second gate by the second L-shaped spacer. The first and second L-shaped spacers have the same spacer width, and a distance between the first gate structure and a sidewall of the first S/D structure is less than a distance between the second gate structure and a sidewall of the second S/D structure.

Claims (45)

1. An apparatus, comprising:

a first gate structure of a core device on a substrate;

a first L-shaped spacer over a sidewall of the first gate structure and a portion of the substrate adjacent to the first gate structure;

a first raised source/drain (S/D) structure on the substrate and spaced apart from the first gate structure by the first L-shaped spacer;

a second gate structure of an I/O device on the substrate;

a second L-shaped spacer over a sidewall of the second gate structure and a portion of the substrate adjacent to the second gate structure; and

a second raised S/D structure on the substrate and spaced apart from the second gate structure by the second L-shaped spacer,

wherein a spacer width of the first L-shaped spacer is the same as a spacer width of the second L-shaped spacer, and

wherein a distance between the first gate structure and a sidewall of the first S/D structure is less than a distance between the second gate structure and a sidewall of the second S/D structure.

2. The apparatus of claim 1 , wherein sidewalls of the first S/D structure are ( 111 ) faces, and a top surface of the first S/D structure is a ( 100 ) face.

3. The apparatus of claim 2 , wherein sidewalls and a top surface of the second S/D structure are rounded.

4. The apparatus of claim 2 , wherein transitions between the sidewalls of the first S/D structure and the top surface of the first S/D structure are angled corners between the ( 111 ) faces and the ( 100 ) face, and transitions between the sidewalls of the second S/D structure and the top surface of the second S/D structure are rounded corners.

5. The apparatus of claim 1 , wherein the substrate is a fully depleted silicon-on-insulator (SOI) substrate.

6. The apparatus of claim 1 , wherein a channel material of the first gate structure is silicon germanium, and a channel material of the second gate structure is silicon.

7. The apparatus of claim 1 , wherein a thickness of a gate dielectric of the first gate structure is less than a thickness of a gate dielectric of the second gate structure.

8. The apparatus of claim 1 , wherein the first and second raised S/D structures are epitaxial semiconductor structures.

9. The apparatus of claim 1 , wherein the first and second raised S/D structures are epitaxial structures, the first raised S/D structure has faceted side and top faces, and the second raised S/D structure has an etched top and sides.

10. The apparatus of claim 1 , wherein a distance between the first gate structure and a base of the first raised S/D structure is the same as a distance between the second gate structure and a base of the second gate structure.

11. A method comprising:

forming a first gate structure of a core device and a second gate structure of an I/O device on a substrate;

forming a first L-shaped spacer over a sidewall of the first gate structure and a portion of the substrate adjacent to the first gate structure;

forming a second L-shaped spacer over a sidewall of the second gate structure and a portion of the substrate adjacent to the second gate structure, the second L-shaped spacer having the same spacer width as the first L-shaped spacer;

forming a first raised source/drain (S/D) structure spaced apart from the first gate structure by the first L-shaped spacer;

forming a second raised S/D structure spaced apart from the second gate structure by the second L-shaped spacer; and

etching the second raised S/D structure,

wherein the etching causes a distance between the first gate structure and a sidewall of the first S/D structure to be greater than a distance between the second gate structure and a sidewall of the second S/D structure.

12. The method of claim 11 , wherein a material of the first raised S/D structure is different from a material of the second raised S/D structure.

13. The method of claim 11 , wherein sidewalls of the first S/D structure are ( 111 ) faces, and a top surface of the first S/D structure is a ( 100 ) face.

14. The method of claim 11 , wherein the substrate is a fully depleted silicon-on-insulator (SOI) substrate.

15. The method of claim 11 , wherein a channel material of the first gate structure is silicon germanium, and a channel material of the second gate structure is silicon.

16. The method of claim 11 , wherein a thickness of a gate dielectric of the first gate structure is less than a thickness of a gate dielectric of the second gate structure.

17. The method of claim 11 , wherein a distance between the first gate structure and a base of the first raised S/D structure is the same as a distance between the second gate structure and a base of the second gate structure.

18. An electronic device comprising:

a core device including:

a first gate structure on a substrate;

a first L-shaped spacer over a sidewall of the first gate structure and a portion of the substrate adjacent to the first gate structure; and

a first raised source/drain (S/D) structure on the substrate and spaced apart from the first gate structure by the first L-shaped spacer,

an I/O device including:

a second gate structure on the substrate;

a second L-shaped spacer over a sidewall of the second gate structure and a portion of the substrate adjacent to the second gate structure; and

a second raised source/drain (S/D) structure on the substrate and spaced apart from the second gate structure by the second L-shaped spacer,

wherein a spacer width of the first L-shaped spacer is the same as a spacer width of the second L-shaped spacer,

wherein a distance between the first gate structure and a sidewall of the first S/D structure is less than a distance between the second gate structure and a sidewall of the second S/D structure.

19. The electronic device of claim 18 , wherein sidewalls of the first S/D structure are ( 111 ) faces, and a top surface of the first S/D structure is a ( 100 ) face.

20. The electronic device of claim 18 , wherein the first and second raised S/D structures are epitaxial structures, the first raised S/D structure has faceted side and top faces, and the second raised S/D structure has etched sides.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2023
From: PENG, JIANWEI; YU, HONG
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 062976/0426 →
Continuity (1)
Related Publication 20240313054A1 · Sep 19, 2024
References Cited (3)
US 9806170B1 · Mulfinger · 2017 [cited by examiner]
US 10651171B2 · Ching · 2020 [cited by examiner]
US 10756184B2 · Mulfinger et al. · 2020 [cited by applicant]