IP Library › Granted Patent US 12,417,854
Granted Patent B2
US 12,417,854 · App. 17/332,046 · Granted Sep 16, 2025

Resistance pressure weld for nuclear reactor fuel rod tube end plug

Inventors: Earl Brian Barger (Goode, VA); Scott L. Fitzner (Appomattox, VA); Jeffrey T. Lee (Blacksburg, VA); Roger D. Ridgeway (Lynchburg, VA)
Assignee: BWXT mPower, Inc.
G21C3/10B23K11/002B23K11/093B23K33/006G21C21/02B23K2101/06Y02E30/30
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Quick Facts
Patent No.
US 12,417,854
App. No.
17/332,046
Granted
Sep 16, 2025
Kind
B2
Abstract

A fuel rod for a nuclear reactor, including a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween, and a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, wherein the surface area of the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are substantially equal, and the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld.

Claims (27)

1. A fuel rod for a nuclear reactor, comprising:

a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween; and

a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, the annular lip and a fuel seat of the first tube end plug being formed and separated by an annular undercut defined in the first tube end plug, the annular undercut having a bottom wall that is axially positioned between the annular lip and the front portion of the first tube end plug;

wherein the annular end face of the first end of the cladding tube defines a first frustoconical surface and the annular end face of the annular lip of the first tube end plug defines a second frustoconical surface, the first frustoconical surface and the second frustoconical surface being complementary so as to oppose and abut one another,

and the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld.

2. The fuel rod of claim 1 , wherein a surface area of the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are substantially equal.

3. The fuel rod of claim 1 , wherein the annular end face of the first end of the cladding tube lies before welding in a plane that is transverse to a longitudinal axis of the cladding tube and the annular end face of the annular lip of the first tube end plug is defined as a frustoconical surface.

4. The fuel rod of claim 1 , further comprising a second tube end plug located at the second end of the cladding tube.

5. The fuel rod of claim 4 , wherein the second tube end plug is substantially identical to the first tube end plug.

6. A fuel rod for a nuclear reactor, comprising:

a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween; and

a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, the annular lip and a fuel seat of the first tube end plug being formed and separated by an annular undercut defined in the first tube end plug, the annular undercut having a bottom wall that is axially positioned between the annular lip and the front portion of the first tube end plug; and

the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld,

wherein the bottom wall of the annular undercut defines a constant radius of curvature in cross section.

7. A fuel rod for a nuclear reactor, comprising:

a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween; and

a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, the annular lip and a fuel seat of the first tube end plug being formed and separated by an annular undercut defined in the first tube end plug, the annular undercut having a bottom wall that is axially positioned between the annular lip and the front portion of the first tube end plug; and

the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a resistance pressure weld,

wherein the annular undercut has a cylindrical first inner wall and a cylindrical second inner wall that are connected by the bottom wall,

wherein the bottom wall of the annular undercut defines a continuous curve between the cylindrical first inner wall and the cylindrical second inner wall.

8. A fuel rod for a nuclear reactor, comprising:

a cladding tube having a first end with an annular end face, a second end with an annular end face, and a cylindrical body portion extending therebetween; and

a first tube end plug including a front portion, an annular lip with an annular end face, and a substantially straight cylindrical body portion extending therebetween, the annular lip end face and a fuel seat of the first tube end plug being formed and separated by an annular undercut defined in the first tube end plug extending from a first annular location at the annular end face of the annular lip to a second annular location defining an outer circumference of the fuel seat, the first annular location being radially outward of the second annular location, the annular undercut having a bottom wall that is axially positioned between the annular lip and the front portion of the first tube end plug; and

the annular end face of the first end of the cladding tube and the annular end face of the annular lip of the first tube end plug are connected by a weld.

9. The fuel rod of claim 8 , wherein the annular end face of the annular lip and a surface of the fuel seat are in a common plane transverse to an axis of the first tube end plug.

10. The fuel rod of claim 8 , wherein at least one of the annular end face of the annular lip of the first tube end plug and the annular end face of the first end of the cladding tube defines a frustoconical surface.

11. The fuel rod of claim 10 , wherein the annular end face of the first end of the cladding tube defines a first frustoconical surface and the annular end face of the annular lip of the first tube end plug defines a second frustoconical surface, the first frustoconical surface and the second frustoconical surface being complementary so as to oppose and abut one another.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2021
From: LEE, JEFFREY T.; BARGER, EARL BRIAN; FITZNER, SCOTT L.; RIDGEWAY, ROGER D.
To: BWXT MPOWER, INC.
Reel/Frame 057945/0492 →
Continuity (3)
Division 16562986 · Sep 6, 2019
Division 15290628 · Oct 11, 2016
Related Publication 20210335509A1 · Oct 28, 2021
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