IP Library › Granted Patent US 12,424,448
Granted Patent B2
US 12,424,448 · App. 18/156,123 · Granted Sep 23, 2025

Reduction of line wiggling

Inventors: Jiann-Horng Lin (Hsinchu, TW); Cheng-Li Fan (New Taipei, TW); Chih-Hao Chen (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L21/3086H01L21/0337H01L21/31138H01L21/31144H01L21/32137H01L21/32139H01L21/76807H01L21/76877
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Quick Facts
Patent No.
US 12,424,448
App. No.
18/156,123
Granted
Sep 23, 2025
Kind
B2
Abstract

A method for reducing wiggling in a line includes forming a silicon patterning layer over a substrate and depositing a mask layer over the silicon patterning layer. The mask layer is patterned to form one or more openings therein. The mask layer is thinned and the one or more openings are widened, to provide a smaller height-to-width ratio. The pattern of the mask layer is then used to pattern the silicon patterning layer. The silicon patterning layer is used, in turn, to pattern a target layer where a metal line will be formed.

Claims (31)

1. A method comprising:

depositing a pattern layer over a target layer;

depositing a first mask layer over the pattern layer;

etching the first mask layer to form a first opening in the first mask layer;

reducing a height-to-width ratio of the first opening;

after reducing the height-to-width ratio, extending the first opening to the pattern layer; and

etching the target layer based on a pattern of the pattern layer to form a patterned target layer.

2. The method of claim 1 , wherein reducing the height-to-width ratio of the first opening comprises thinning the first mask layer.

3. The method of claim 2 , wherein reducing the height-to-width ratio of the first opening further comprises enlarging a width of the first opening.

4. The method of claim 1 , further comprising:

forming a metal line in the patterned target layer, the metal line electrically coupled to an underlying contact.

5. The method of claim 1 , wherein the height-to-width ratio is reduced between about 25% and 75%.

6. The method of claim 5 , wherein prior to reducing the height-to-width ratio of the first opening, the height-to-width ratio is between 3 and 15, and wherein following reducing the height-to-width ratio of the first opening, the height-to-width ratio of the first opening is between 1.5 and 4.

7. A method comprising:

forming a metal line in an insulating layer disposed over a contact layer, the insulating layer being a layer of an interconnect, the metal line coupled to a contact disposed in the contact layer, the metal line having a first portion which overlaps the contact, the first portion of the metal line having a wiggle along its length, wherein a perpendicular distance between an average midline of the first portion of the metal line and a furthest point of a sidewall of the first portion of the metal line is a first distance, wherein a perpendicular distance between the average midline of the first portion of the metal line and a nearest point of a sidewall of the first portion of the metal line is a second distance, a difference between the first distance and the second distance being greater than zero and less than 30 Å.

8. The method of claim 7 , wherein, along the first portion of the metal line, a center line of the first portion of the metal line crosses the average midline at a first position and the center line of the first portion of the metal line crosses the average midline again at a second position, the first position separated from the second position by between 10 Å and 100 Å.

9. The method of claim 8 , wherein the first portion of the metal line includes at least 4 intersections of the average midline and the center line.

10. The method of claim 7 , wherein two adjacent wiggles of the first portion of the metal line are between 10 Å and 100 Å apart.

11. The method of claim 7 , wherein a pitch between the first portion of the metal line and a closest adjacent metal line is between 30 and 50 nm.

12. The method of claim 7 , wherein the average midline of the first portion of the metal line runs in a first direction, wherein an average midline of a second portion of the metal line runs in a second direction perpendicular to the first direction.

13. The method of claim 12 , wherein the first portion is continuously connected to the second portion.

14. A device comprising:

a contact disposed in a contact layer;

an insulating layer disposed over the contact layer, the insulating layer being a layer of an interconnect; and

a metal line disposed in the insulating layer, the metal line coupled to the contact, the metal line having a first portion which overlaps the contact, the first portion of the metal line having a wiggle along its length, wherein a perpendicular distance between an average midline of the first portion of the metal line and a furthest point of a sidewall of the first portion of the metal line is a first distance, wherein a perpendicular distance between the average midline of the first portion of the metal line and a nearest point of a sidewall of the first portion of the metal line is a second distance, a difference between the first distance and the second distance being greater than zero and less than 30 Å.

15. The device of claim 14 , wherein, along the first portion of the metal line, a center line of the first portion of the metal line crosses the average midline at a first position and the center line of the first portion of the metal line crosses the average midline again at a second position, the first position separated from the second position by between 10 Å and 100 Å.

16. The device of claim 15 , wherein the first portion of the metal line includes at least 4 intersections of the average midline and the center line.

17. The device of claim 14 , wherein two adjacent wiggles of the first portion of the metal line are between 10 Å and 100 Å apart.

18. The device of claim 14 , wherein a pitch between the first portion of the metal line and a closest adjacent metal line is between 30 and 50 nm.

19. The device of claim 14 , wherein the average midline of the first portion of the metal line runs in a first direction, wherein an average midline of a second portion of the metal line runs in a second direction perpendicular to the first direction.

20. The device of claim 19 , wherein the first portion is continuously connected to the second portion.

Continuity (4)
Continuation 17113734 · Dec 7, 2020
Continuation 15871675 · Jan 15, 2018
Provisional Application 62552464 · Aug 31, 2017
Related Publication 20230154760A1 · May 18, 2023
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