Customizable support pad for reducing vibration and gravitational shock acting on a battery
This invention relates to a support pad formed of a shock absorbing material capable of absorbing energy resulting from vibration and gravitational forces acting on a battery disposed in engagement with the support pad and, correspondingly, transferring gravitational forces that occur along a z-axis resulting from up and down movement of the battery and dispersing these gravitation forces along an x-axis, a y-axis and the z-axis so as to reduce the impact shock on the battery by between about 65% to about 80% and, in doing so, prolonging the performance and life-cycle of the battery.
1. A support pad for reducing vibration and gravitational shock acting on a battery, said support pad comprising:
a shock-absorbing material capable of absorbing energy from an impact shock applied against the battery, transferring a gravitational force occurring along a z-axis resulting from up and down movement of the battery and dispersing said gravitational force along an x-axis, a y-axis, and the z-axis to reduce said impact shock,
wherein
said shock-absorbing material is adapted to provide a gripping function sufficient to reduce slippage of the battery when placed on the support pad, and
wherein the shock-absorbing material comprises an elastomer that is sufficiently shock-absorbing to reduce a force of 8 G acting on the battery as a result of the impact shock applied against the battery at least down to a force of 1.6 G when the battery comprises at least one of: (i) a Group 31 battery, and (ii) a battery weighing at least 75 pounds.
2. The support pad as defined in claim 1 , further comprising an upper surface, a lower opposing surface, and a thickness formed therebetween.
3. The support pad as defined in claim 2 , wherein the upper surface comprises a raised grid pattern extending substantially upward and having a surface area sufficient to engage at least a portion of the battery when the battery comprises the Group 31 battery.
4. The support pad as defined in claim 2 , wherein the upper surface comprises a raised grid pattern extending substantially upward and having a surface area sufficient to engage at least a portion of a battery box configured to hold the battery when the battery is the Group 31 battery.
5. The support pad as defined in claim 2 , wherein the upper surface comprises a raised grid pattern extending substantially upward and having a surface area sufficient to engage at least a portion of a battery tray configured to hold the battery when the battery comprises the Group 31 battery.
6. The support pad as defined in claim 4 , wherein the raised grid pattern on the upper surface of the support pad provides a template for cutting the support pad into different sizes sufficient to engageably support a battery, and wherein the raised grid pattern comprises a pattern by which the support pad is configured to be cut to fit snugly into the battery box configured to hold the battery when the battery is the Group 31 battery.
7. The support pad as defined in claim 1 , wherein the shock-absorbing material comprises an elastomer material.
8. The support pad as defined in claim 7 , wherein the elastomer material comprises plastisol.
9. The support pad as defined in claim 1 , wherein the shock-absorbing material is formed of an elastomer material comprising a mixture of scraps of soft fishing lures and a virgin elastomer source.
10. The support pad as defined in claim 9 , wherein the scraps of soft fishing lures and the virgin elastomer source provide an elastomer mixture at a 7:1 ratio of the scraps of soft fishing lures to the virgin elastomer source.
11. A support pad for reducing vibration and gravitational shock acting on a battery, said support pad comprising:
a shock-absorbing material comprising an elastomer that is sufficiently shock-absorbing to reduce energy from an impact shock applied against the battery, transferring a gravitational force that occurs along a z-axis resulting from up and down movement of the battery and dispersing said gravitational force along an x-axis, a y-axis, and the z-axis to reduce said impact shock applied against the battery by between about 65% to about 80% when the battery comprises at least one of: (i) a Group 31 battery, and (ii) a battery weighing at least 75 pounds,
wherein:
the shock-absorbing material provides a gripping function sufficient to reduce slippage of the battery when the battery is placed on the support pad,
said support pad comprises an upper surface, a lower opposing surface, and a thickness formed therebetween, and
the upper surface comprises a raised grid pattern extending substantially upward and having a surface area sufficient to engage at least a portion of the battery.
12. The support pad as defined in claim 11 , wherein the elastomer of the shock-absorbing material comprises plastisol.
13. The support pad as defined in claim 11 , wherein the shock-absorbing material comprises a mixture of scraps of soft fishing lures and a virgin elastomer source.
14. The support pad as defined in claim 13 , wherein the scraps of soft fishing lures and the virgin elastomer source provide an elastomer mixture at a 7:1 ratio of the scraps of soft fishing lures to the virgin elastomer source.
15. A method of manufacturing a support pad for reducing vibration and gravitational shock acting on a battery, the method comprising:
collecting scraps of an elastomer material;
grinding said scraps of the elastomer material and mixing ground scraps of the elastomer material with a raw or virgin elastomer material in about a 7:1 ratio to define an elastomer mixture;
heating the elastomer mixture at a temperature sufficient to liquify the elastomer mixture;
introducing the elastomer mixture in a liquid form into a reservoir;
injecting the elastomer mixture in the liquid form from the reservoir into a mold for the support pad;
cooling the elastomer mixture deposited in the mold; and
curing the elastomer mixture to the support pad such that the support pad is capable of absorbing energy from an impact shock applied against the battery, transferring a gravitational force that occurs along a z-axis resulting from up and down movement of the battery and dispersing said gravitational force along an x-axis and a y-axis to reduce said impact shock by between about 65% to about 80%.
16. The method as defined in claim 15 , further comprising the steps of sorting the scraps of the elastomer material by colors and checking a durometer scale of the scraps of the elastomer material.
17. The method as defined in claim 15 , wherein the elastomer material comprises plastisol.
18. The method as defined claim 15 , wherein the scraps of the elastomer material comprise soft fishing lures.
19. The method as defined in claim 15 , wherein the introducing the elastomer mixture in the liquid form into the reservoir is performed manually.
20. The method as defined in claim 15 , wherein the introducing the elastomer mixture in the liquid form into the reservoir is performed by machine.