IP Library Granted Patent US 12,424,945
Granted Patent B2
US 12,424,945 · App. 17/454,134 · Granted Sep 23, 2025

Inverter, method for configuring an inverter, method for controlling an inverter and corresponding computer program for preventing an overheating of a DC link capacitor

Inventors: Christian Herold (Erlangen, DE); Alexander Rambetius (Erlangen, DE)
Assignee: Valeo Siemens eAutomotive Germany GmbH
H02M7/4835H02M1/32H02M1/327H02M7/5387H02M7/5395H02M7/48
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,424,945
App. No.
17/454,134
Granted
Sep 23, 2025
Kind
B2
Abstract

An inverter having input terminals, output terminals, a DC link capacitor connected to the input terminals and configured to smooth a DC voltage present at the input terminals is disclosed. Controllable switches are connected to the DC link capacitor and to the output terminals, and a control device is also provided. The control device controls the controllable switches such that the controllable switches convert the DC voltage into an AC voltage at the output terminals. The controllable switches are controlled according to a first switching control scheme including a first modulation technique and a first switching frequency, and according to a second switching control scheme in response to a temperature of the DC link capacitor, the second switching control scheme causing less losses in the DC link capacitor than the first switching control scheme.

Claims (27)

1. An inverter comprising:

input terminals;

output terminals;

a DC link capacitor connected to the input terminals and configured to smooth a DC voltage present at the input terminals;

controllable switches connected to the DC link capacitor and to the output terminals; and

a control device configured to:

control the controllable switches such that the controllable switches convert the DC voltage into an AC voltage to be present at the output terminals,

control the controllable switches according to a first switching control scheme including a first modulation technique and a first switching frequency of the controllable switches,

control the controllable switches according to a second switching control scheme in response to a temperature of the DC link capacitor, the second switching control scheme including a second modulation technique and causing less losses in the DC link capacitor than the first switching control scheme,

wherein the first modulation technique incudes a first space vector modulation technique and the second modulation technique includes a second space vector modulation technique that is different from the first space vector modulation technique, and

wherein the first modulation technique is a pulse width modulation (PWM) technique and the second modulation technique is a flat top modulation technique,

control the controllable switches according to the first switching control scheme,

obtain the temperature of the DC link capacitor, and

change controlling the controllable switches from the first switching control scheme that includes the first space vector modulation technique to the second switching control scheme that includes the second space vector modulation technique, in response to the temperature of the DC link capacitor when the temperature of the DC link capacitor exceeds a predefined temperature.

2. The inverter according to claim 1 , wherein the control device is further configured to change controlling the controllable switches from the first switching control scheme to the second switching control scheme in response to the temperature of the DC link capacitor when the temperature of the DC link capacitor exceeds the predefined temperature, and wherein a frequency spectrum of a current flowing through the DC link capacitor during the first switching control scheme differs during the second switching control scheme.

3. The inverter according to claim 1 , wherein the second switching control scheme further includes a second switching frequency for controlling the controllable switches, wherein the second switching frequency is less than the first switching frequency.

4. The inverter according to claim 1 , further comprising at least one temperature sensor coupled to the control device for measuring the temperature of the DC link capacitor.

5. The inverter according to claim 1 , wherein the control device is configured to change the switching control scheme from the first switching control scheme to the second switching control scheme while keeping at least one of a constant current and a constant voltage at an AC terminal or AC terminals.

6. An electric drive comprising: the invertor of claim 1 ; and an electric motor driven by the inverter.

7. A vehicle comprising: wheels; and the electric drive of claim 6 configured to indirectly or directly drive at least one of the wheels.

8. A method for configuring the inverter as claimed in claim 1 , comprising:

determining an equivalent series resistance of the DC link capacitor as a function of a frequency of a DC link capacitor current;

determining a frequency spectrum of the DC link capacitor current for several switching control schemes having at least one of different modulation techniques and different switching frequencies, wherein the different modulation techniques including the first modulation technique and the second modulation technique and the different switching frequencies including the first switching frequency and a second switching frequency;

for each switching control scheme, estimating losses of the DC link capacitor according to the equivalent series resistance and the frequency spectrum of a considered switching control scheme; and

configuring the control device for switching, in response to the temperature of the DC link capacitor, from one of said switching control schemes to another one leading to fewer estimated losses.

9. A non-transitory computer program downloadable from a communication network or recorded on a computer readable medium, comprising instructions for execution of a method for controlling the inverter according to claim 1 , when said program is executed on a computer.

10. The inverter according to claim 1 , wherein the losses in the DC link capacitor depend on a current flowing through the DC link capacitor and an equivalent series resistance of the DC link capacitor.

Assignments (2)
CHANGE OF NAME Recorded Jul 22, 2026
From: VALEO EAUTOMOTIVE GERMANY GMBH; VALEO SIEMENS EAUTOMOTIVE GERMANY GMBH; SIEMENS AUTOMOTIVE EPOWERTRAIN SYSTEMS GMBH; BLITZ E16-802 GMBH
To: VALEO ELECTRIFICATION
Reel/Frame 076028/0968 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2021
From: HEROLD, CHRISTIAN; RAMBETIUS, ALEXANDER
To: VALEO SIEMENS EAUTOMOTIVE GERMANY GMBH
Reel/Frame 058485/0295 →
Priority Claims (1)
DE 10 2020 214 150.9 · Nov 11, 2020 · national
Continuity (1)
Related Publication 20220149748A1 · May 12, 2022
References Cited (45)
US 6014497A · Kerkman · 2000 [cited by examiner]
US 6020696A · Matsunaga · 2000 [cited by examiner]
US 6236172B1 · Obara · 2001 [cited by examiner]
US 8674637B2 · Kamijo · 2014 [cited by examiner]
US 9906168B2 · Katayama · 2018 [cited by examiner]
US 10924032B2 · Burgermeister · 2021 [cited by examiner]
US 11262221B2 · Sahhary · 2022 [cited by examiner]
US 11355939B2 · Edelhäuser · 2022 [cited by examiner]
US 11539320B2 · Wiedmann · 2022 [cited by examiner]
US 20070216344A1 · Welchko · 2007 [cited by examiner]
US 20070296357A1 · Song · 2007 [cited by examiner]
US 20090108794A1 · Ochiai · 2009 [cited by examiner]
US 20100185350A1 · Okamura · 2010 [cited by examiner]
US 20120256580A1 · Yu · 2012 [cited by examiner]
US 20120300523A1 · Sugiyama · 2012 [cited by examiner]
US 20130033914A1 · Yahata · 2013 [cited by examiner]
US 20130063061A1 · Hanada · 2013 [cited by examiner]
US 20140028238A1 · Tsukamoto · 2014 [cited by examiner]
US 20140268954A1 · Wei · 2014 [cited by examiner]
US 20140350871A1 · Krefta · 2014 [cited by examiner]
US 20150016170A1 · Olarescu · 2015 [cited by examiner]
US 20150340982A1 · Deflorio · 2015 [cited by examiner]
US 20150357934A1 · Hirsch · 2015 [cited by examiner]
US 20160373047A1 · Loken · 2016 [cited by examiner]
US 20170070172A1 · Je · 2017 [cited by examiner]
US 20170187320A1 · Kanie · 2017 [cited by examiner]
US 20170219441A1 · Doppelhammer · 2017 [cited by examiner]
US 20170361732A1 · Grubic · 2017 [cited by examiner]
US 20190173395A1 · Huettinger · 2019 [cited by examiner]
US 20200021227A1 · Lee · 2020 [cited by examiner]
US 20200251982A1 · Foube · 2020 [cited by examiner]
US 20220094259A1 · Cui · 2022 [cited by examiner]
US 20220149768A1 · Rambetius · 2022 [cited by examiner]
US 20220200482A1 · Makimura · 2022 [cited by examiner]
US 20220247337A1 · Harada · 2022 [cited by examiner]
US 20220255487A1 · Wolf · 2022 [cited by examiner]
US 20230060086A1 · Yano · 2023 [cited by examiner]
DE 102012213908A1 · 2014 [cited by applicant]
DE 102017113886A1 · 2018 [cited by applicant]
DE 102018204227A1 · 2019 [cited by applicant]
DE 102019214536A1 · 2021 [cited by applicant]
German Search Report issued in corresponding German Application No. 10 2020 214 150.9, dated Jun. 30, 2021 (10 pages). [cited by applicant]
Weber Maximilian et al.; “A Novel Approach for Real-Time Monitoring of Power Losses of DC-Link Capacitors in Traction Inverters Subject to Various Periodic Modulation Strategies;” 2020 26th International Workshop on The… [cited by applicant]
Yao Fang et al.; “Impact of Modulation Schemes on DC-Link Capacitor of VSI in HEV Applications;” 2017 IEEE International Electric Machines and Drives Conference (IEMDC), IEEE; May 21, 2017; pp. 1-7 (7 pages). [cited by applicant]
Extended European Search Report issued in European Application No. 21196253.5, mailed on Feb. 21, 2022 (10 pages). [cited by applicant]