Frictionless safety brake actuator
A frictionless safety brake actuator for use in an elevator system, including a triggering component moveable between a first position and a second position; a reset component movable between a normal operation position and a reset position; a biasing arrangement arranged to apply a biasing force (F B ) to the triggering component to bias the triggering component away from the reset component towards the first position; wherein one of the triggering component or the reset component includes a magnetic material, and the other of the triggering component or the reset component includes an electromagnet, wherein the electromagnet is operable to selectively contribute to a magnetic force (F R ) which acts upon the magnetic material; and a reset driver arranged to drive movement of the reset component between the normal operation position and the reset position independently of movement of the triggering component.
1. A frictionless safety brake actuator ( 100 ) for use in an elevator system ( 10 ), comprising:
a triggering component ( 130 ) moveable between a first position and a second position;
a reset component ( 110 ) movable between a normal operation position and a reset position;
a biasing arrangement ( 120 ) arranged to apply a biasing force (F B ) to the triggering component ( 130 ) to bias the triggering component ( 130 ) away from the reset component ( 110 ) towards the first position;
wherein one of the triggering component ( 130 ) or the reset component ( 110 ) comprises a magnetic material ( 132 ), and the other of the triggering component ( 130 ) or the reset component ( 110 ) comprises an electromagnet ( 112 ), wherein the electromagnet ( 112 ) is operable to selectively contribute to a magnetic force (F H , F R ) which acts upon the magnetic material ( 132 ); and
a reset driver ( 180 ) arranged to drive movement of the reset component ( 110 ) between the normal operation position and the reset position independently of movement of the triggering component ( 130 );
wherein, when the triggering component ( 130 ) is in the first position, the reset driver ( 180 ) is arranged to drive a first stage of movement of the reset component ( 110 ) from the normal operation position towards the triggering component ( 130 ) in the first position to reach the reset position;
wherein the reset driver ( 180 ) is further arranged to drive a second stage of movement of the reset component ( 110 ) from the reset position to the normal operation position; and
wherein an attractive magnetic force (F R ) acts between the magnetic material ( 132 ) and the electromagnet ( 112 ) at least during the second stage of movement so the second stage of movement of the reset component ( 110 ) returns the triggering component ( 130 ) to the second position;
wherein the reset driver ( 180 ) comprises a motor ( 182 ) and a threaded shaft ( 184 ), and wherein the reset component ( 110 ) comprises a threaded core ( 114 ) configured to be movable along the threaded shaft ( 184 );
a connection arrangement ( 150 ) configured to connect a linkage ( 300 ) to the triggering component ( 130 ), wherein the linkage ( 300 ) is actuatable so as to move a safety brake ( 24 ) into frictional engagement with an elevator guide rail ( 20 ), and wherein the triggering component ( 130 ) is moveable between the first position in which the linkage ( 300 ) is actuated and the second position in which the linkage ( 300 ) is not actuated;
wherein the triggering component ( 130 ) and the reset component ( 110 ) travel linearly along a common axis, the force applied by the biasing arrangement ( 120 ) is applied along the common axis and an end of the linkage ( 300 ) travels linearly parallel to the common axis.
2. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein, during the first stage of movement or the second stage of movement, the reset component ( 110 ) is driven against the biasing force (F B ); and
wherein an attractive magnetic force (F R ) acts between the magnetic material ( 132 ) and the electromagnet ( 112 ) to oppose the biasing force (F B ) at least during the second stage of movement, so the second stage of movement of the reset component ( 110 ) returns the triggering component ( 130 ) to the second position.
3. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the triggering component ( 130 ) is held in the second position by an opposing magnetic force (F H ) being greater than the biasing force (F B ) and the triggering component ( 130 ) is released to move towards the first position by an overall opposing magnetic force (F H ) being less than the biasing force (F B ).
4. A frictionless safety brake actuator ( 100 ) according to claim 3 , wherein the magnetic material ( 132 ) is a permanent magnet which produces the opposing magnetic force (F H ); and
wherein the electromagnet ( 112 ) is operable to selectively produce a repulsive magnetic force to act against the opposing magnetic force (F H ), to result in the overall opposing magnetic force being less than the biasing force (F B ).
5. A frictionless safety brake actuator ( 100 ) according to claim 3 , wherein the electromagnet ( 112 ) is operable to selectively produce the opposing magnetic force (F H ) greater than the biasing force (F B .
6. A frictionless safety brake actuator ( 100 ) according to claim 3 , wherein the opposing magnetic force (F H ) is the same as the attractive magnetic force (F R ).
7. A frictionless safety brake actuator ( 100 ) according to claim 3 , wherein the electromagnet ( 112 ) is operable to selectively produce a zero overall opposing magnetic force (F H ).
8. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the reset component ( 110 ) comprises the electromagnet ( 112 ) and the triggering component ( 130 ) comprises the magnetic material ( 132 ).
9. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the reset component ( 110 ) and the triggering component ( 130 ) are stacked along a central axis of the frictionless safety brake actuator ( 100 ); and/or
wherein the magnetic forces (F H , F R ) and the biasing force (F B ) all act along the central axis of the frictionless safety brake actuator ( 100 ).
10. A frictionless safety brake actuator ( 100 ) according to claim 9 ,
wherein the motor ( 182 ) is arranged to rotate the threaded shaft ( 184 ) in a first direction to drive the first stage of movement of the reset component ( 110 ) from the normal operation position to the reset position, and to rotate the threaded shaft ( 184 ) in a second direction to drive the second stage of movement of the reset component ( 110 ) from the reset position to the normal operation position.
11. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the biasing arrangement is a compression spring ( 120 ) located between the reset component ( 110 ) and the triggering component ( 130 ).
12. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the magnetic material ( 132 ) is a permanent magnet; or
wherein the magnetic material ( 132 ) is not a permanent magnet.
13. A frictionless safety brake actuator ( 100 ) according to claim 1 , further comprising a housing ( 190 ) around the reset component ( 110 ), the biasing arrangement ( 120 ) and the triggering component ( 130 ).
14. A braking system ( 200 ) for use on a movable component ( 16 ) in an elevator system ( 10 ), comprising:
a safety brake ( 24 );
a linkage ( 300 ) configured to actuate the safety brake; and
a frictionless safety brake actuator ( 100 ) according to claim 1 ;
wherein, when the triggering component ( 130 ) moves to the first position, the linkage ( 300 ) is actuated so as to move the safety brake ( 24 ) into frictional engagement with an elevator guide rail ( 20 ).
15. An elevator system ( 10 ) comprising:
a guide rail ( 20 );
an elevator component ( 16 ) movable along the guide rail ( 20 ); and
the braking system ( 200 ) according to claim 14 .
16. A frictionless safety brake actuator ( 100 ) according to claim 1 , wherein the connection arrangement ( 150 ) is configured to connect the triggering component ( 130 ) inside a housing ( 190 ) to the linkage ( 300 ) outside the housing ( 190 ) so the linkage ( 300 ) can move outside the housing ( 190 ).