IP Library › Granted Patent US 12,431,400
Granted Patent B2
US 12,431,400 · App. 18/361,300 · Granted Sep 30, 2025

Packages with enlarged through-vias in encapsulant

Inventors: Hung-Jui Kuo (Hsinchu, TW); Tai-Min Chang (Taipei, TW); Hui-Jung Tsai (Hsinchu, TW); De-Yuan Lu (Taipei, TW); Ming-Tan Lee (Kaohsiung, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L23/3121H01L21/561H01L23/3114H01L23/481H01L24/03H01L2224/0233
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Quick Facts
Patent No.
US 12,431,400
App. No.
18/361,300
Granted
Sep 30, 2025
Kind
B2
Abstract

A package includes a device die, an encapsulant encapsulating the device die therein, a first plurality of through-vias penetrating through the encapsulant, a second plurality of through-vias penetrating through the encapsulant, and redistribution lines over and electrically coupling to the first plurality of through-vias. The first plurality of through-vias include an array. The second plurality of through-vias are outside of the first array, and the second plurality of through-vias are larger than the first plurality of through-vias.

Claims (42)

1. A package comprising:

a device die;

an encapsulant encapsulating the device die therein;

a first plurality of through-vias penetrating through the encapsulant, wherein the first plurality of through-vias comprise a first array and a second array;

a plurality of dummy through-vias penetrating through the encapsulant, wherein the plurality of dummy through-vias separate the first array from the second array;

a first conductive feature over and contacting a top surface of a dummy through-via of the plurality of dummy through-vias;

a second conductive feature under and contacting a bottom surface of the dummy through-via, wherein the first conductive feature, the dummy through-via, and the second conductive feature are collectively electrically floating; and

redistribution lines over and electrically coupling to the first plurality of through-vias.

2. The package of claim 1 further comprising a second plurality of through-vias penetrating through the encapsulant, wherein the second plurality of through-vias are outside of the first array and the second array, and are larger than the first plurality of through-vias in a top view of the package.

3. The package of claim 2 , wherein the plurality of dummy through-vias and the second plurality of through-vias are aligned to a straight line.

4. The package of claim 3 , wherein the plurality of dummy through-vias and the second plurality of through-vias are allocated alternatingly.

5. The package of claim 3 , wherein the second plurality of through-vias are elongated, and have lengthwise directions parallel to the straight line.

6. The package of claim 2 , wherein the second plurality of through-vias are distributed on three sides of the first array.

7. The package of claim 1 , wherein the plurality of dummy through-vias are aligned to a straight line.

8. The package of claim 1 , wherein the plurality of dummy through-vias are electrically floating.

9. The package of claim 1 , wherein neighboring ones of the first plurality of through-vias are spaced by a first spacing, and neighboring ones of the plurality of dummy through-vias are spaced by a second spacing greater than the first spacing.

10. The package of claim 1 , wherein the dummy through-vias have larger lateral sizes than the first plurality of through-vias.

11. The package of claim 10 , wherein the first plurality of through-vias are rounded with each having a first diameter, and wherein the plurality of dummy through-vias are rounded with each having a second diameter greater than the first diameter.

12. The package of claim 1 , wherein the plurality of dummy through-vias fully penetrate through the encapsulant.

13. A package comprising:

a molding compound;

a device die molded in the molding compound;

a first plurality of through-vias molded in the molding compound and having a first lateral size;

a plurality of dummy through-vias molded in the molding compound and aligned to a straight line, wherein each of the plurality of dummy through-vias has a second lateral size greater than the first lateral size, and wherein the plurality of dummy through-vias are electrically floating, and wherein the plurality of dummy through-vias comprise:

first top surfaces coplanar with a second top surface of the molding compound; and

first bottom surfaces coplanar with a second bottom surface of the molding compound; and

redistribution lines over and electrically coupling to the first plurality of through-vias.

14. The package of claim 13 further comprising a second plurality of through-vias molded in the molding compound, wherein the plurality of dummy through-vias separate the first plurality of through-vias from the second plurality of through-vias.

15. The package of claim 14 , wherein the first plurality of through-vias form a first array, and the second plurality of through-vias form a second array.

16. The package of claim 13 , wherein the plurality of dummy through-vias have a greater spacing than the first plurality of through-vias.

17. The package of claim 13 further comprising:

a first conductive feature over and contacting a top surface of a dummy through-via of the plurality of dummy through-vias; and

a second conductive feature under and contacting a bottom surface of the dummy through-via, wherein the first conductive feature, the dummy through-via, and the second conductive feature are collectively electrically floating.

18. A package comprising:

a molding compound;

a device die molded in the molding compound;

a plurality of small through-vias molded in the molding compound, wherein each of the plurality of small through-vias has a first lateral size;

a plurality of enlarged through-vias molded in the molding compound, wherein each of the plurality of enlarged through-vias has a second lateral size greater than the first lateral size;

a plurality of dummy through-vias aligned to a same straight line as the plurality of enlarged through-vias, wherein the plurality of dummy through-vias and the plurality of enlarged through-vias are immediately neighboring the plurality of small through-vias; and

redistribution lines over and electrically coupling to both of the plurality of small through-vias and the plurality of enlarged through-vias.

19. The package of claim 18 , wherein the plurality of small through-vias form an array, and the same straight line is immediately neighboring, and is parallel to, a column of the array.

20. The package of claim 18 , wherein the plurality of dummy through-vias and the plurality of enlarged through-vias are interlaced.

Continuity (3)
Continuation 17809924 · Jun 30, 2022
Division 16745527 · Jan 17, 2020
Related Publication 20230369153A1 · Nov 16, 2023
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