Blade assembly and counterweight mechanism for a high-speed food slicing apparatus, and methods associated with the same
A food slicing system includes a hub fixedly secured to a drive shaft and configured to rotate with the drive shaft. The hub has a central pilot projection coaxial with the drive shaft, and flat, blade contacting surface surrounding the pilot projection. A counterweight is eccentrically mounted to the hub and rotatable between a first position and an second position relative to the hub. Wherein when the counterweight is in a first position, the counterweight is in axial alignment with pilot projection, and permits the blade to be attached to or removed from the hub via movement of the blade in the axial direction. When the counterweight is in the second position, the counterweight is eccentric to the pilot projection and is offset from the axis of rotation, to provide a predetermined amount of weight offset from the axis of rotation to counterbalance the weight of the blade.
1. A food slicing system for a high-speed food slicing machine, comprising:
an involute blade configured for rotation about a rotational axis, and having a central mounting aperture;
a motor operatively coupled to a slicing assembly frame and configured to rotate a drive shaft;
a hub fixedly secured to a distal end of the drive shaft and configured to rotate with the drive shaft;
the hub having a central pilot projection coaxial with the drive shaft, and having a flat, blade contacting surface surrounding the pilot projection, wherein the pilot projection is configured to be received through the mounting aperture of the blade, to center the blade on the hub;
a counterweight mounted to the hub and rotatable between a first position and a second position relative to the hub;
wherein when the counterweight is in the first position, the counterweight is in axial alignment with pilot projection, and permits the blade to be attached to or removed from the hub via movement of the blade in an axial direction and in a plane substantially parallel to a plane of the blade contacting surface; and
wherein when the counterweight is in the second position, the counterweight is eccentric to the pilot projection and is offset from the rotational axis, to provide a predetermined amount of weight offset from the rotational axis to counterbalance the weight of the blade.
2. The food slicing system according to claim 1 , wherein the pilot projection is a separate disk-like component and is fastened to a portion of the hub.
3. The food slicing system according to claim 1 , wherein the pilot projection is integrally formed with the hub.
4. The food slicing system according to claim 1 , wherein the pilot projection projects above a surface of the hub by a distance less than or equal to a thickness of the blade at the mounting aperture of the blade.
5. The food slicing system according to claim 1 , wherein the hub includes cut-out areas where material is removed to provide further counterbalance and torque control of the hub.
6. The food slicing system according to claim 1 , wherein the counterweight remains rotatably attached to the hub in the first position while the blade is removed from the hub, and remains rotatably attached to the hub in the second position while the blade is secured to the hub.
7. The food slicing system according to claim 1 , wherein the counterweight remains rotatably attached to the hub at all times during removal and installation of the blade on the hub.
8. The food slicing system according to claim 1 , wherein the blade is fastened to the hub by a plurality of bolts spaced evenly about a circumference of the mounting aperture of the blade, and wherein the plurality of bolts are displaced radially outwardly from a perimeter of the mounting aperture of the blade.
9. The food slicing system according to claim 1 , wherein when the counterweight is in the second position and the blade is disposed between the blade contacting surface of the hub and an inner surface of the counterweight, a counterweight fixing bolt urges the counterweight toward the hub to fixedly secure the blade between the hub and the counterweight.
10. A food slicing system for a high-speed food slicing machine having an involute blade configured for rotation about a rotational axis and a motor configured to drive a drive shaft, the food slicing system comprising:
a hub fixedly secured to a distal end of the drive shaft and configured to rotate with the drive shaft, the hub having a central pilot projection coaxial with the drive shaft, and having a blade contacting surface surrounding the pilot projection, wherein the pilot projection is configured to be received through a mounting aperture of the blade, to center the blade on the hub;
a counterweight mounted to the hub and rotatable between a first position and a second position relative to the hub;
wherein when the counterweight is in the first position, the counterweight is in axial alignment with pilot projection, and permits the blade to be attached to or removed from the hub via movement of the blade in an axial direction and in a plane parallel to a plane of the blade contacting surface; and
wherein when the counterweight is in the second position, the counterweight is eccentric to the pilot projection and is offset from the rotational axis, to provide a predetermined amount of weight offset from the rotational axis to counterbalance the weight of the blade.
11. The food slicing system according to claim 10 , wherein the pilot projection is a separate disk-like component and is fastened to a surface portion of the hub or is integrally formed with the hub.
12. The food slicing system according to claim 10 , wherein the pilot projection projects above a surface of the hub by a distance less than or equal to a thickness of the blade at the mounting aperture of the blade.
13. The food slicing system according to claim 10 , wherein the hub includes cut-out areas where material is removed to provide further counterbalance and torque control of the hub.
14. The food slicing system according to claim 10 , wherein the counterweight remains rotatably attached to the hub while the blade is removed from the hub, and remains rotatably attached to the hub while the blade is secured to the hub.
15. The food slicing system according to claim 10 , wherein the counterweight remains rotatably attached to the hub at all times during removal and installation of the blade on the hub.
16. The food slicing system according to claim 10 , wherein the blade is fastened to the hub by a plurality of bolts spaced evenly about a circumference of the mounting aperture of the blade, and wherein the plurality of bolts are displaced radially outwardly from a perimeter of the mounting aperture of the blade.
17. The food slicing system according to claim 10 , wherein when the counterweight is in the second position and the blade is disposed between the blade contacting surface of the hub and an inner surface of the counterweight, a counterweight fixing bolt urges the counterweight toward the hub to fixedly secure the blade between the hub and the counterweight.
18. A method of balancing an involute blade in a food slicing system for a high-speed food slicing machine, the involute blade configured for rotation about a rotational axis, the high-speed food slicing machine having a motor configured to drive a drive shaft, the method comprising:
fixedly securing a hub to a distal end of the drive shaft;
providing a central pilot projection on the hub coaxial with the drive shaft, and providing a blade contacting surface surrounding the pilot projection;
pivotally mounting a counterweight to the hub to permit the hub to rotate about a pivot point, between a first position and an second position relative to the hub;
removing the blade from the hub when the counterweight is in the first position, via movement of the blade in an axial direction and in a plane parallel to a plane of the blade contacting surface, wherein the counterweight is in axial alignment with pilot projection in the first position;
attaching a new blade to the hub when the counterweight is in the first position so that the pilot projection is received within a central mounting aperture of the new blade;
rotating the counterweight from the first position to the second position so that the counterweight is eccentric to the pilot projection and is offset from the rotational axis, wherein the blade is disposed between the blade contacting surface of the hub and an inner surface of the counterweight; and
tightening a fixing bolt to fixedly secure the counterweight to the hub and to secure the blade between the hub and the counterweight.