IP Library › Granted Patent US 12,451,430
Granted Patent B2
US 12,451,430 · App. 17/196,240 · Granted Oct 21, 2025

Method of fabricating semiconductor devices having different architectures and semiconductor devices fabricated thereby

Inventors: Chung-Hui Chen (Hsinchu, TW); Cheng-Hsiang Hsieh (Hsinchu, TW); Wan-Te Chen (Hsinchu, TW); Tzu Ching Chang (Hsinchu, TW); Wei Chih Chen (Hsinchu, TW); Ruey-Bin Sheen (Hsinchu, TW); Chin-Ming Fu (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L23/5286G06F30/392G06F30/3953G06F30/398H01L23/5283
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Quick Facts
Patent No.
US 12,451,430
App. No.
17/196,240
Granted
Oct 21, 2025
Kind
B2
Abstract

A method of manufacturing a semiconductor device based on a dual-architecture-compatible design includes: forming transistor components of in a transistor (TR) layer; and performing one of fabricating additional components according to (A) a buried power rail (BPR) type of architecture or (B) a non-buried power rail (non-BPR) type of architecture. The step (A) includes, in corresponding sub-TR layers, forming various non-dummy sub-TR structures, and, in corresponding supra-TR layers, forming various dummy supra-TR structures which are corresponding first artifacts. The step (B) includes, in corresponding supra-TR layers, forming various non-dummy supra-TR structures and forming various dummy supra-TR structures which are corresponding second artifacts, the first and second artifacts resulting from the dual-architecture-compatible design being suitable to adaptation into the BPR type of architecture.

Claims (107)

1. A method of manufacturing a semiconductor device based on a dual-architecture-compatible design, the method comprising:

forming one or more components of one or more transistors in a transistor (TR) layer of the semiconductor device; and

performing one of:

(A) fabricating additional components according to a buried power rail (BPR) architecture for the semiconductor device, the BPR architecture including layers below the transistor layer (sub-TR layers) and layers over the transistor layer (supra-TR layers); or

(B) fabricating additional components according to a non-buried power rail (non-BPR) architecture for the semiconductor device, the non-BPR architecture including supra-TR layers; and

wherein:

the dual-architecture-compatible design is substantially equally suitable either to adaptation into the BPR architecture or adaptation into the non-BPR architecture;

the (A) fabricating additional components according to a BPR architecture includes:

in corresponding sub-TR layers, forming various non-dummy structures (non-dummy sub-TR structures) correspondingly coupled to one or more of the one or more components of the one or more transistors; and

in corresponding supra-TR layers, forming various dummy structures (dummy supra-TR structures) which are corresponding artifacts resulting from the dual-architecture-compatible design being suitable to adaptation into the non-BPR architecture; and

the (B) fabricating additional components according to a non-BPR architecture includes:

in corresponding supra-TR layers:

forming various non-dummy structures (non-dummy supra-TR structures) correspondingly coupled to one or more of the one or more components of the one or more transistors; and

forming various dummy structures (dummy supra-TR structures) which are corresponding artifacts resulting from the dual-architecture-compatible design being suitable to adaptation into the BPR architecture.

2. The method of claim 1 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

the (B) fabricating additional components according to a non-BPR architecture further includes:

relative to at least one of the first and second directions, locating the various dummy supra-TR structures asymmetrically with respect to the various non-dummy supra-TR structures; or

relative to at least one of the first or second directions, locating the various dummy supra-TR structures symmetrically with respect to the various non-dummy supra-TR structures.

3. The method of claim 1 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

at least one of (A) the supra-TR layers or (B) the sub-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions;

as viewed from the third direction, a footprint of a given structure is an area relative to the first and second directions occupied by the given structure; and

the (A) fabricating additional components according to a BPR architecture further includes:

configuring a collective footprint of the various dummy sub-TR structures to be substantially contained within a collective footprint of the corresponding TR components; or

the (B) fabricating additional components according to a non-BPR architecture further includes:

configuring a collective footprint of the various dummy supra-TR structures to be substantially contained within a collective footprint of the corresponding TR components.

4. The method of claim 1 , wherein the (A) fabricating additional components according to a BPR architecture further includes:

in corresponding ones of the sub-TR layers,

forming various dummy structures (dummy sub-TR structures) which are corresponding artifacts resulting from of the dual-architecture-compatible design being suitable to adaptation into the non-BPR architecture.

5. The method of claim 4 , wherein:

each of the TR layer, the sub-TR layers and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the sub-TR layers and the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

the (A) fabricating additional components according to a BPR architecture further includes:

relative to at least one of the first or second directions, locating the various dummy sub-TR structures asymmetrically with respect to the various non-dummy sub-TR structures; or

relative to at least one of the first or second directions, locating the various dummy supra-TR structures symmetrically with respect to the various non-dummy sub-TR structures.

6. The method of claim 1 , wherein:

the (A) fabricating additional components according to a BPR architecture results in the semiconductor device being:

an inductor;

a Metal-Insulator-Metal (MIM) capacitor; or

a MIM diode.

7. The method of claim 1 , wherein:

the (B) fabricating additional components according to a non-BPR architecture results in the semiconductor device being:

a decoupling capacitor circuit;

a high resistance structure;

a Metal-Oxide-Metal (MOM) capacitor;

a MOM diode;

a Metal-Insulator-Metal (MIM) capacitor; or

a MIM diode.

8. A semiconductor device comprising:

in a transistor (TR) layer, components of corresponding transistors (TR components); and

in corresponding layers over the transistor layer (supra-TR layers):

various non-dummy structures (non-dummy supra-TR structures) coupled to the TR components and which are included because the semiconductor device has a non-buried power rail (non-BPR) architecture; and

various dummy structures (dummy supra-TR structures) which are included as artifacts resulting from the semiconductor device being based on a dual-architecture-compatible design which is substantially equally suitable either to adaptation into the non-BPR architecture or adaptation into a buried power rail (BPA) architecture.

9. The semiconductor device of claim 8 , further comprising:

in corresponding layers below the transistor layer (sub-TR layers):

various dummy structures (dummy sub-TR structures) which are included as artifacts resulting from the dual-architecture-compatible design being suitable to adaptation into the BPR architecture.

10. The semiconductor device of claim 8 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

relative to at least one of the first and second directions, the various dummy supra-TR structures are located asymmetrically with respect to the various non-dummy supra-TR structures.

11. The semiconductor device of claim 10 , wherein:

the semiconductor device is:

a decoupling capacitor circuit;

a high resistance structure;

a Metal-Insulator-Metal (MIM) capacitor; or

a MIM diode.

12. The semiconductor device of claim 8 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

relative to at least one of the first or second directions, the various dummy supra-TR structures are located symmetrically with respect to the various non-dummy supra-TR structures.

13. The semiconductor device of claim 8 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions;

as viewed from the third direction, a footprint of a given structure is an area relative to the first and second directions occupied by the given structure; and

a collective footprint of the various dummy supra-TR structures is substantially contained within a collective footprint of the corresponding TR components.

14. A semiconductor device comprising:

in a transistor (TR) layer, components of corresponding transistors (transistor components); and

in corresponding layers below the transistor layer (sub-TR layers):

various non-dummy structures (non-dummy sub-TR structures) coupled to the transistor components and which are included because the semiconductor device has a buried power rail (BPR) architecture; and

in corresponding layers over the transistor layer (supra-TR layers):

various dummy structures (dummy supra-TR structures) which are included as artifacts resulting from the semiconductor device being based on a dual-architecture-compatible design which is substantially equally suitable either to adaptation into the BPR architecture or adaptation into a non-BPR architecture.

15. The semiconductor device of claim 14 , further comprising:

in corresponding layers below the transistor layer:

various dummy structures (dummy sub-TR structures) which would be consistent with the semiconductor device otherwise having the non-BPR architecture.

16. The semiconductor device of claim 15 , wherein:

each of the TR layer, the sub-TR layers and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the sub-TR layers and the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

relative to at least one of the first or second directions, the various dummy sub-TR structures are located symmetrically with respect to the various dummy sub-TR structures.

17. The semiconductor device of claim 16 , wherein:

the semiconductor device is:

a Metal-Insulator-Metal (MIM) capacitor; or

a MIM diode.

18. The semiconductor device of claim 14 , wherein:

each of the TR layer, and the sub-TR layers and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the sub-TR layers and the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

relative to at least one of the first or second directions, the various dummy supra-TR structures are located asymmetrically with respect to the various non-dummy sub-TR structures.

19. The semiconductor device of claim 14 , wherein:

each of the TR layer and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the sub-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions;

as viewed from the third direction, a footprint of a given structure is an area relative to the first and second directions occupied by the given structure; and

a collective footprint of the various dummy supra-TR structures is substantially contained within a collective footprint of the corresponding transistor components.

20. The semiconductor device of claim 14 , wherein:

each of the TR layer, the sub-TR layers and the supra-TR layers extends substantially in first and second directions which are perpendicular;

the sub-TR layers and the supra-TR layers are stacked in a third direction which is substantially perpendicular to each of the first and second directions; and

relative to at least one of the first or second directions, the various dummy supra-TR structures are located asymmetrically with respect to the various non-dummy sub-TR structures.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: CHEN, CHUNG-HUI; HSIEH, CHENG-HSIANG; CHEN, WAN-TE; CHANG, TZU-CHING; CHEN, WEI-CHIH; SHEEN, RUEY-BIN; FU, CHIN-MING
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 055536/0089 →
Continuity (2)
Provisional Application 63031409 · May 28, 2020
Related Publication 20210375762A1 · Dec 2, 2021
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