Apparatus for processing organic matter having lid and air treatment system promoting pleasant user experience
Embodiments disclosed herein provide an organic matter processing apparatus and method for the use thereof to convert organic matter into a ground and desiccated product. The organic matter processing apparatus includes a lid assembly that is positioned at the top or head of the processing apparatus and an air treatment system. The lid assembly is operative to open to allow a user to deposit organic matter into the processing apparatus or to remove a removable bucket contained therein. The lid assembly is operative to close and provide an odor containing seal that prevents or substantially mitigates escape of odor. The air treatment system uniformly distributes untreated air through an air treatment chamber to convert the untreated air to treated air, which is exhausted out of the processing apparatus.
1. An organic matter processing apparatus (OMPA) having X, Y, and Z axes, the OMPA comprising:
a housing comprising an opening and a support structure; and
a lid assembly coupled to the support structure and positioned over the opening when in a closed position, the lid assembly comprising:
a lid portion operative to rotate about a pivot axis to transition between an open position and the closed position, the lid portion comprising:
a lid support plate comprising at least one inlet port and an outlet port;
a fan secured to the lid support plate; and
a manifold coupled to the lid support plate and the fan, wherein the fan is operative to pull in ambient air through the at least one inlet port and supply forced air that is directed through the manifold out of the outlet port; and
a lid actuator assembly coupled to the lid portion and to the support structure, the lid actuator assembly operative to open and close the lid portion by enabling the lid portion to rotate about the pivot axis.
2. The OMPA of claim 1 , wherein the lid actuator assembly further comprises:
a lid hinge plate secured to the lid portion, the lid hinge plate comprising first and second hinge barrels;
a first arm member secured to the lid hinge plate;
a mounting plate secured to the support member, the mounting plate comprising first and second pivot barrels, wherein the pivot axis is defined by the first and second pivot barrels;
a first rod member that interfaces with the first hinge barrel and the first pivot barrel;
a second rod member that interfaces with the second hinge barrel and the second pivot barrel, wherein the first and second rod members enable the lid hinge plate to rotate about the pivot axis;
a motor secured to the mounting plate;
a spring loaded member coupled to the motor; and
a second arm coupled to the spring loaded member and the first arm,
wherein when the motor rotates in a first direction, the lid portion rotates to the open position via rotation of the spring loaded member and translation of the first and second arms, and wherein when the motor rotates in a second direction, the lid portion rotates to the closed position via rotation of the spring loaded member and translation of the first and second arms.
3. The OMPA of claim 2 , wherein the spring loaded member assists the motor in rapidly rotating the lid portion to the open position, and wherein the spring loaded member further assist a user in manually opening the lid portion to the open position.
4. The OMPA of claim 2 , wherein the lid actuator assembly further comprises:
a cover secured between the first and second hinge barrels, the cover comprising a cable routing port;
wherein the OMPA further comprises a cable comprising power and signal conductors, and wherein the cable is routed through the cable routing port into the lid portion.
5. The OMPA of claim 1 , further comprising:
a latch assembly coupled to the lid portion and the first support structure, the latch assembly operative to lock and unlock the lid portion.
6. The OMPA of claim 5 , wherein the latch assembly further comprises:
a latch secured to the lid portion;
a solenoid secured to the support structure;
a latch interface movably coupled to the support structure and connected to the solenoid, wherein the solenoid pulls the latch interface into contact with the latch when activated; and
a spring coupled between the solenoid and the latch interface, wherein the spring pushes the latch interface out of contact with the latch when the solenoid is not activated, wherein when the lid portion is in the closed potion, the lid portion is locked when the solenoid is activated, and the lid portion is unlocked when the solenoid is not activated.
7. The OMPA of claim 6 , wherein the latch assembly further comprises:
a switch mounted to the support structure and is mechanically actuated by the latch interface when the latch interface is in contact with the latch to lock the lid portion.
8. The OMPA of claim 1 , wherein the fan and manifold are arranged horizontally adjacent to each other in an X-Z plane such that the manifold is positioned at least in part over the outlet port and the fan is positioned distally away from a center axis of the outlet port in the X-Z plane, wherein the center axis perpendicular to the X-Z plane.
9. The OMPA of claim 8 , wherein the lid portion further comprises:
a heater mounted to the lid support plate within confines of the manifold, wherein the forced air exiting the fan is directed through or adjacent to the heater.
10. The OMPA of claim 1 , wherein the manifold comprises a sensor port, the lid portion further comprising:
a circuit board comprising a sensor positioned in the sensor port to monitor characteristics of air in the manifold.
11. The OMPA of claim 1 , wherein the lid portion further comprises:
a button;
a dead fronted display array; and
a cosmetic member positioned over the dead fronted display array and secured to the lid support member, the cosmetic member comprising a button cutout for the button and a light transmissible property that allows light being emitted by the dead fronted display array to pass through cosmetic member.
12. The OMPA of claim 1 , wherein the lid portion comprises:
a gasket secured to the lid support member and operative to seal against a lip portion of the support structure when the lid portion is in the closed position.
13. A method for operating a lid assembly of an organic matter processing apparatus (OMPA), the method, implemented by the lid assembly, comprising:
in a closed lid configuration:
operating a fan to pull in ambient air via at least one inlet port into the fan and to supply forced air into a manifold, the manifold coupled to the fan and to a lid support member comprising an outlet port such that a forced airflow path exists between the fan and the outlet port, wherein the outlet port is positioned above an organic matter processing chamber of the OMPA;
heating the forced air with a heater contained within the manifold, wherein the heated forced air is expelled through the outlet port; and
monitoring, with a sensor, the forced air within the manifold.
14. The method of claim 13 , further comprising:
opening and closing the lid assembly with a lid actuation assembly that electromechanically opens and closes the lid assembly.
15. The method of claim 14 , wherein the lid actuation assembly is operative to fully open the lid assembly in less than 0.5 seconds in response to a lid open command;
wherein the lid open command is executed in response to a pedal depression event.
16. The method of claim 14 , wherein said opening and closing is performed by a user who manually opens and closes the lid assembly with assistance of a spring-loaded member, wherein the spring-loaded member is part of the lid actuation assembly.
17. The method of claim 13 , further comprising:
ceasing operation of the heater while the fan continues to supply forced air to the outlet port.
18. The method of claim 13 , further comprising:
controlling display states of a plurality of dead fronted display icons based on an operational state of the OMPA.
19. The method of claim 13 , further comprising:
locking the lid assembly in a locked configuration; and
unlocking the lid assembly in an unlocked configuration.
20. The method of claim 13 , further comprising:
using a latch sensor to detect whether the lid assembly is locked;
using at least one magnetic sensor to detect whether the lid assembly is closed; and
preventing the OMPA from executing an organic processing function when the latch sensor detects that the lid assembly is unlocked or when the at least one magnetic sensor detects that the lid assembly is open.
21. An organic matter processing apparatus (OMPA), comprising:
a housing comprising an opening, a support structure, and bucket assembly for processing organic matter; and
a lid assembly coupled to the support structure and positioned over the opening when in a closed position, the lid assembly comprising:
a lid support plate comprising at least one inlet port and an outlet port;
a fan secured to the lid support plate; and
a manifold coupled to the lid support plate and the fan, wherein the fan is operative to pull in ambient air through the at least one inlet port and supply forced air that is directed through the manifold and the outlet port into the bucket assembly; and
a cover member placed above the fan and manifold and secured to the lid support plate, wherein the lid support plate, fan, manifold, and cover member collectively rotate about a pivot axis when the lid assembly is opened and closed.
22. The OMPA of claim 21 , wherein the lid assembly further comprises a dead fronted display array secured between the cover member and the lid support member, where the cover member comprises a light transmission property that enables light being emitted by the dead fronted display to pass through the cover member.
23. The OMPA of claim 21 , wherein the manifold covers the outlet port and extends laterally along a plane that is perpendicular to a center axis of the outlet port for a fixed distance, and wherein the fan is coupled to the manifold at a distal end of the fixed distance.
24. The OMPA of claim 22 , wherein the lid assembly further comprises a heater secured within the manifold and adjacent to the distal end of the fixed distance.
25. The OMPA of claim 21 , wherein the lid assembly further comprises a lid actuator assembly operative to automatically open and close the lid assembly.
26. The OMPA of claim 21 , wherein the lid assembly further comprises a latch assembly operative to lock and unlock the lid assembly.