IP Library Granted Patent US 12,458,997
Granted Patent B2
US 12,458,997 · App. 17/991,266 · Granted Nov 4, 2025

Application of non-stick coatings onto jaws of electrosurgical tissue sealing instruments

Inventors: Rajanikanth Mandula (Hyderabad, IN); Naveen Kanth Nelli (Ambajipeta, IN); Ravi Sekhar Gutti (Hyderabad, IN); Bhargav Sarma Yellayi (Hyderabad, IN)
Assignee: Covidien LP
B05C1/027A61B18/1442A61B18/1445C09D5/00C09D183/04A61B2017/00526A61B2018/0013
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Quick Facts
Patent No.
US 12,458,997
App. No.
17/991,266
Granted
Nov 4, 2025
Kind
B2
Abstract

A coating assembly for coating jaws of an electrosurgical instrument includes a dispensing device and a jaw applicator. The dispensing device has a non-stick coating material contained therein and includes a discharge port. The jaw applicator includes an applicator body defining a cavity therein. The applicator body includes a first wall and a second wall disposed in spaced relation relative to each other and the cavity extends therebetween. Each of the first and second walls has openings defined therethrough that are in open communication with the cavity. The discharge port of the dispensing device is configured to engage the jaw applicator in a fluid tight manner to define a flow path for the non-stick coating material that extends out of the discharge port, into the cavity of the applicator body, and out of the openings defined in the first and second walls.

Claims (30)

1 . A coating assembly for coating jaws of an electrosurgical instrument, comprising:

a dispensing device having a non-stick coating material contained therein and including a discharge port; and

a jaw applicator including an applicator body defining a cavity therein, the applicator body including a first wall and a second wall disposed in spaced relation relative to each other and the cavity extending between the first wall and the second wall, each of the first and second walls having openings defined therethrough that are in open communication with the cavity,

wherein the discharge port of the dispensing device is configured to engage the jaw applicator in a fluid tight manner to define a flow path for the non-stick coating material that extends out of the discharge port, into the cavity of the applicator body, and out of the openings defined in the first and second walls.

2 . The coating assembly according to claim 1 , wherein the applicator body includes a side wall interconnecting the first and second walls, the side wall extending around a first longitudinal side of the applicator body, a distal end portion of the applicator body, and a second longitudinal side of the applicator body.

3 . The coating assembly according to claim 2 , wherein the applicator body includes an end wall extending across a proximal end portion of the applicator body.

4 . The coating assembly according to claim 2 , wherein the cavity is further defined by the side wall, and the side wall includes a connection hole defined therethrough, the connection hole configured to receive the discharge port of the dispensing device therein.

5 . The coating assembly according to claim 1 , wherein the non-stick coating material includes hexamethyldisiloxane.

6 . The coating assembly according to claim 1 , wherein the jaw applicator further includes a brush assembly coupled to the applicator body.

7 . The coating assembly according to claim 6 , wherein the brush assembly includes a first brush and a second brush, the first brush disposed adjacent to an outer surface of the first wall and the second brush disposed adjacent to an outer surface of the second wall.

8 . The coating assembly according to claim 7 , wherein the first and second brushes are longitudinally slidable along the first and second walls.

9 . A system for coating jaws of an electrosurgical instrument, the system comprising:

the coating assembly of claim 1 ; and

an end effector including a first jaw and a second jaw disposed in opposed relation to each other and movable between an open position and a closed position, each of the first and second jaws including a tissue-engaging surface,

the end effector configured to engage the jaw applicator such that the tissue-engaging surfaces of the first and second jaws respectively face outer surfaces of the first and second walls of the applicator body such that the flow path for the non-stick coating material terminates at the tissue-engaging surfaces of the first and second jaws.

10 . A coating assembly for coating jaws of an electrosurgical instrument, comprising:

a jaw applicator including an applicator body extending along a central longitudinal axis and having a first wall and a second wall disposed in spaced relation relative to each other, each of the first and second walls including an inner surface, wherein the inner surfaces face one another, and an outer surface facing outwardly from opposed sides of the applicator body;

a first layer of a non-stick coating material disposed on the outer surface of the first wall;

a second layer of the non-stick coating material disposed on the outer surface of the second wall, and

a first brush disposed adjacent to the outer surface of the first wall, wherein the first brush is longitudinally slidable along an axis parallel to the central longitudinal axis and along the outer surface of the first wall.

11 . The coating assembly according to claim 10 , wherein the applicator body includes a side wall interconnecting the first and second walls, the side wall extending around a first longitudinal side of the applicator body, a distal end portion of the applicator body, and a second longitudinal side of the applicator body.

12 . The coating assembly according to claim 11 , wherein the side wall extends outwardly beyond the outer surfaces of the first and second walls.

13 . The coating assembly according to claim 10 , wherein each of the first and second layers of the non-stick coating material includes hexamethyldisiloxane.

14 . The coating assembly according to claim 10 , wherein the jaw applicator further includes a brush assembly coupled to the applicator body, the brush assembly including the first brush.

15 . The coating assembly according to claim 14 , wherein the brush assembly includes a second brush, the second brush disposed adjacent to the outer surface of the second wall.

16 . The coating assembly according to claim 15 , wherein the second brush is longitudinally slidable along the second wall.

17 . A system for coating jaws of an electrosurgical instrument, the system comprising:

the coating assembly of claim 10 ; and

an end effector including a first jaw and a second jaw disposed in opposed relation to each other and movable between an open position and a closed position, each of the first and second jaws including a tissue-engaging surface,

the end effector configured to engage the jaw applicator such that the tissue-engaging surfaces of the first and second jaws respectively contact the first and second layers of the non-stick coating material disposed on the outer surfaces of the first and second walls of the applicator body.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2023
From: MANDULA, RAJANIKANTH; NELLI, NAVEEN KANTH; GUTTI, RAVI SEKHAR; YELLAYI, BHARGAV SARMA
To: MEDTRONIC ENGINEERING AND INNOVATION CENTER PRIVATE LIMITED
Reel/Frame 062857/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2023
From: MEDTRONIC ENGINEERING AND INNOVATION CENTER PRIVATE LIMITED
To: COVIDIEN PRIVATE LIMITED
Reel/Frame 062858/0049 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2023
From: COVIDIEN PRIVATE LIMITED
To: COVIDIEN AG
Reel/Frame 062858/0300 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2023
From: COVIDIEN AG
To: COVIDIEN LP
Reel/Frame 062858/0531 →
Continuity (1)
Related Publication 20240165649A1 · May 23, 2024
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