IP Library › Granted Patent US 12,460,653
Granted Patent B2
US 12,460,653 · App. 18/855,473 · Granted Nov 4, 2025

Method for operating a multi-stage air compression system, multi-stage air compression system, and fuel cell system

Inventor: Helerson Kemmer (Vaihingen, DE)
Assignee: Robert Bosch GmbH
F04D25/06F04D27/0215F04D27/0253H01M8/04111
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Quick Facts
Patent No.
US 12,460,653
App. No.
18/855,473
Granted
Nov 4, 2025
Kind
B2
Abstract

The invention relates to a method for operating a multi-stage air compression system ( 1 ) comprising an electrically driven first compressor ( 1.1 ) and a second compressor ( 1.2 ) driven by a turbine ( 2 ), wherein the compressors ( 1.1, 1.2 ) are arranged in a supply air path ( 3 ) and the turbine ( 2 ) is arranged in an exhaust air path ( 4 ) of an air system for supplying air to a fuel cell stack ( 5 ). According to the invention, when the air compression system ( 1 ) is started, the air compressed by means of the first compressor ( 1.1 ) is supplied to the fuel cell stack ( 5 ) via a bypass ( 6 ) to bypass the second compressor ( 1.2 ) and the second compressor ( 1.2 ) is connected to the surrounding environment on both the inlet and outlet sides via at least one valve ( 7, 8 ) and/or a throttle valve ( 9 ). The invention further relates to a multi-stage air compression system ( 1 ) as well as a fuel cell system having a multi-stage air compression system ( 1 ).

Claims (27)

1 . A method of operating a multi-stage air compression system ( 1 ) comprising an electrically driven first compressor ( 1 . 1 ) and a second compressor ( 1 . 2 ) driven by a turbine ( 2 ), wherein the compressors ( 1 . 1 , 1 . 2 ) are arranged in a supply air path ( 3 ) and the turbine ( 2 ) is arranged in an exhaust air path ( 4 ) of an air system for supplying air to a fuel cell stack ( 5 ),

wherein, when the air compression system ( 1 ) is started, air compressed by the first compressor ( 1 . 1 ) is supplied to the fuel cell stack ( 5 ) via a bypass ( 6 ) to bypass the second compressor ( 1 . 2 ) and the second compressor ( 1 . 2 ) is connected to surrounding environment on both inlet and outlet sides via at least one valve ( 7 , 8 ) and/or a throttle valve ( 9 ).

2 . The method according to claim 1 ,

wherein after the air compression system ( 1 ) is started, the connection of the second compressor ( 1 . 2 ) to the surrounding environment is closed by the at least one valve ( 7 , 8 ), while the bypass ( 6 ) is kept open.

3 . The method according to claim 2 ,

wherein after the connection of the second compressor ( 1 . 2 ) to the surrounding environment is closed, the bypass ( 6 ) is closed such that the air compressed by the first compressor ( 1 . 1 ) is supplied via the second compressor ( 1 . 2 ) to the fuel cell stack ( 5 ).

4 . The method according to claim 1 ,

wherein in normal operation of the air compression system ( 1 ), the second compressor ( 1 . 2 ) is at least temporarily connected to the surrounding environment via the at least one valve ( 7 , 8 ) and/or the throttle valve ( 9 ) to implement a pump protection function.

5 . The method according to claim 1 ,

wherein in normal operation of the air compression system ( 1 ), the bypass ( 6 ) for bypassing the second compressor ( 1 . 2 ) is opened to implement a pump protection function.

6 . The method according to claim 1 ,

wherein, when the air compression system ( 1 ) is stopped, the bypass ( 6 ) to bypass the second compressor ( 1 . 2 ) is opened.

7 . The method according to claim 1 ,

wherein to open the bypass ( 6 ), the at least one valve ( 7 , 8 ) or at least one additional valve ( 10 , 11 ) is actuated, via which the bypass ( 6 ) is connected to the supply air path ( 3 ).

8 . A multi-stage air compression system ( 1 ) comprising an electrically driven first compressor ( 1 . 1 ) and a second compressor ( 1 . 2 ) driven by a turbine ( 2 ), wherein the compressors ( 1 . 1 , 1 . 2 ) are arranged in a supply air path ( 3 ) and the turbine ( 2 ) is arranged in an exhaust air path ( 4 ) of an air system for supplying air to a fuel cell stack ( 5 ), and wherein the second compressor ( 1 . 2 ) can be bypassed via a bypass ( 6 ),

wherein the second compressor ( 1 . 2 ) can be connected to surrounding environment via at least one valve ( 7 , 8 ) and/or a throttle valve ( 9 ) on both inlet and outlet sides of the second compressor ( 1 . 2 ).

9 . The air compression system ( 1 ) according to claim 8 , wherein the bypass ( 6 ) can also be connected to the supply air path ( 3 ) at a same time via the at least one valve ( 7 , 8 ).

10 . The air compression system ( 1 ) according to claim 8 , wherein the bypass ( 6 ) is connected to the supply air path ( 3 ) via at least one additional valve ( 10 , 11 ) and is integrated in the supply air path ( 3 ) upstream of the at least one valve ( 7 , 8 ) and/or the throttle valve ( 9 ) for connecting the second compressor ( 1 . 2 ) to the surrounding environment.

11 . The air compression system ( 1 ) according to claim 8 , wherein the throttle valve ( 9 ) is integrated upstream of the second compressor ( 1 . 2 ) and a valve ( 7 ) of the at least one valve ( 7 , 8 ) is integrated downstream of the second compressor ( 1 . 2 ) in the supply air path ( 3 ).

12 . The air compression system ( 1 ) according to claim 11 , wherein the bypass ( 6 ) for bypassing the second compressor ( 1 . 2 ) and the fuel cell stack ( 5 ) is connected to the exhaust air path ( 4 ) via an additional throttle valve ( 12 ).

13 . A fuel cell system having a fuel cell stack ( 5 ) and a multi-stage air compression system ( 1 ) according to claim 8 for supplying air to the fuel cell stack ( 5 ).

14 . The air compression system ( 1 ) according to claim 8 , wherein the at least one valve ( 7 , 8 ) is a 4-way valve.

15 . The air compression system ( 1 ) according to claim 10 , wherein the at least one additional valve ( 10 , 11 ) is a 3-way valve.

16 . The air compression system ( 1 ) according to claim 11 , where the valve ( 7 ) of the at least one valve ( 7 , 8 ) that is integrated downstream of the second compressor ( 1 . 2 ) in the supply air path ( 3 ) is a 3-way valve.

17 . The air compression system ( 1 ) according to claim 10 , wherein the throttle valve ( 9 ) is integrated upstream of the second compressor ( 1 . 2 ) and a valve ( 7 ) of the at least one valve ( 7 , 8 ) is integrated downstream of the second compressor ( 1 . 2 ) in the supply air path ( 3 ).

18 . The air compression system ( 1 ) according to claim 17 , where the valve ( 7 ) of the at least one valve ( 7 , 8 ) that is integrated downstream of the second compressor ( 1 . 2 ) in the supply air path ( 3 ) is a 3-way valve.

19 . The air compression system ( 1 ) according to claim 17 , wherein the bypass ( 6 ) for bypassing the second compressor ( 1 . 2 ) and the fuel cell stack ( 5 ) is connected to the exhaust air path ( 4 ) via an additional throttle valve ( 12 ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2024
From: KEMMER, HELERSON
To: ROBERT BOSCH GMBH
Reel/Frame 068869/0175 →
Priority Claims (1)
DE 10 2022 204 160.7 · Apr 28, 2022 · national
Continuity (1)
Related Publication 20250237220A1 · Jul 24, 2025
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