IP Library Granted Patent US 12,463,242
Granted Patent B2
US 12,463,242 · App. 17/853,885 · Granted Nov 4, 2025

Advanced cathode materials for long-life lithium-ion batteries

Inventor: Elahe Moazzen (Southfield, MI)
Assignee: NISSAN NORTH AMERICA, INC.
H01M10/0525H01M4/485H01M4/5815H01M4/5825H01M4/625H01M2004/028H01M2300/0065
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Quick Facts
Patent No.
US 12,463,242
App. No.
17/853,885
Granted
Nov 4, 2025
Kind
B2
Abstract

A cathode is provided that includes a catholyte material and cathode active material particles. The cathode active material particles include an electrically conductive core and a cathode active material. The electrically conductive core is formed of an electrically conductive material. The cathode active material is disposed on a surface of the electrically conductive core.

Claims (51)

1 . A cathode comprising:

a catholyte material including at least one of: a solid electrolyte material, a blended radical polymer poly(4-glycidyloxy-2,2,6,6-tetramethylpiperidine-1-oxyl) with poly(poly(ethylene oxide) methyl ether methacrylate), and a blended poly(3,4-ethylenedioxythiophene) polystyrene sulfonate with polyethylene oxide; and

a plurality of cathode active material particles each comprising a core and a cathode active material disposed on a surface of the core,

the core being formed of at least one selected from the group consisting of: a carbon material, a polymer that includes an aromatic cycle, and a polymer having at least one double bond, and

the cathode active material including at least one selected from the group consisting of: a lithium transition metal oxide, a lithium olivine-type material, and a sulfur material.

2 . The cathode according to claim 1 , wherein

the core is formed of the carbon material.

3 . The cathode according to claim 1 , wherein

the cathode active material is disposed directly on the surface of the core for each of the plurality of cathode active material particles.

4 . The cathode according to claim 1 , further comprising

less than 1% by weight of a carbon additive relative to a total weight of the cathode, the carbon additive being provided external to each of the plurality of cathode active material particles.

5 . The cathode according to claim 4 , wherein

the core includes a functional group configured to bond to the cathode active material.

6 . The cathode according to claim 1 , wherein

the core has a shape selected from the group consisting of: a sphere, a three-dimensional star, a cylinder, a shape having three-dimensional needle projections, a fiber shape, a sponge, a hexagonal prism, a hexagonal prismatic honeycomb sphere, an irregular shape, and combinations thereof.

7 . A battery comprising:

a cathode;

an anode; and

an electrolyte disposed between the cathode and the anode, the electrolyte including a first solid state electrolyte material,

the cathode comprising:

a catholyte material including at least one of: a second solid electrolyte material, a blended radical polymer poly(4-glycidyloxy-2.2.6.6-tetramethylpiperidine-1-oxyl) with poly(poly(ethylene oxide) methyl ether methacrylate), and a blended poly(3,4-ethylenedioxythiophene) polystyrene sulfonate with polyethylene oxide; and

a plurality of cathode active material particles each comprising a core and a cathode active material disposed on a surface of the core,

the core being formed of at least one selected from the group consisting of: a carbon material, a polymer that includes an aromatic cycle, and a polymer having at least one double bond, and

the cathode active material including at least one selected from the group consisting of: a lithium transition metal oxide, a lithium olivine-type material, and a sulfur material.

8 . The battery according to claim 7 , wherein

the catholyte material is formed of the second solid state electrolyte material, and

the catholyte material has a smaller particle size than the first solid state electrolyte material.

9 . The battery according to claim 7 , wherein

the core is formed of the carbon material.

10 . The battery according to claim 7 , wherein

the cathode active material is disposed directly on the surface of the core for each of the plurality of cathode active material particles.

11 . The battery according to claim 10 , wherein

the catholyte material is provided on a surface of each of the plurality of cathode active material particles.

12 . The battery according to claim 7 , wherein the cathode further comprises

less than 1% by weight of a carbon additive relative to a total weight of the cathode, the carbon additive being provided external to each of the plurality of cathode active material particles.

13 . The battery according to claim 12 , wherein

the cathode does not include any of the carbon additive.

14 . A battery comprising:

a cathode;

an anode; and

an electrolyte disposed between the cathode and the anode, the electrolyte including a first solid state electrolyte material,

the cathode including a plurality of cathode active material particles each comprising:

a catholyte material core formed of at least one of: a second solid electrolyte material, a blended radical polymer poly(4-glycidyloxy-2.2.6.6-tetramethylpiperidine-1-oxyl) with poly(poly(ethylene oxide) methyl ether methacrylate), and a blended poly(3,4-ethylenedioxythiophene) polystyrene sulfonate with polyethylene oxide; and

a cathode active material disposed on a surface of the catholyte material core, the cathode active material including at least one selected from the group consisting of: a lithium transition metal oxide. a lithium olivine-type material, and a sulfur material.

15 . The battery according to claim 14 , wherein

each of the plurality of cathode active material particles further comprises a material coated on a surface of the cathode active material, the material including at least one selected from the group consisting of: a carbon material, a polymer that includes an aromatic cycle, and a polymer having at least one double bond.

16 . The battery according to claim 15 , further comprising

a separator disposed between the cathode and the electrolyte, wherein:

the catholyte material core is formed of the second solid state electrolyte material and the second solid state electrolyte material is a same material as the first solid state electrolyte material.

17 . The battery according to claim 14 , wherein

the cathode active material does not completely cover the surface of the catholyte material core for each of the plurality of cathode active material particles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2022
From: MOAZZEN, ELAHE
To: NISSAN NORTH AMERICA, INC.
Reel/Frame 060418/0508 →
Continuity (1)
Related Publication 20240006652A1 · Jan 4, 2024
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