IP Library Granted Patent US 12,469,612
Granted Patent B2
US 12,469,612 · App. 18/744,364 · Granted Nov 11, 2025

Heat exchanger in a borehole receives heat through a rock formation from another borehole which includes a nuclear reactor

Inventors: Richard A. Muller (Berkeley, CA); Elizabeth Muller (Berkley, CA)
Assignee: Deep Fission, Inc.
G21C15/12G21C3/041G21C5/10G21D9/00E21B41/0085F24T10/10G21C1/322G21C3/08G21C3/54G21C7/117G21C7/22G21C15/243G21D1/00
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Quick Facts
Patent No.
US 12,469,612
App. No.
18/744,364
Granted
Nov 11, 2025
Kind
B2
Abstract

A nuclear reactor system includes a first drillhole extending from a terranean surface through one or more subterranean formations. A reactor core is positioned in the first drillhole, and includes at least one nuclear fuel element. A primary coolant system is configured to transport a primary fluid coolant through the reactor core. A second drillhole extends from the terranean surface through the one or more subterranean formations and is separated from the first drillhole by a portion of a rock formation. A heat exchanger is positioned in the second drillhole in thermal communication with the reactor core through the portion of the rock formation. A secondary coolant system is thermally coupled to the heat exchanger and configured to transport a secondary fluid coolant between the heat exchanger and the terranean surface.

Claims (56)

1 . A nuclear reactor system, comprising:

a first drillhole extending from a terranean surface through one or more subterranean formations;

a reactor core positioned in the first drillhole, the reactor core comprising at least one nuclear fuel element;

a second drillhole extending from the terranean surface through the one or more subterranean formations and separated from the first drillhole by a portion of a rock formation of the one or more subterranean formations;

a primary coolant system thermally coupled to the portion of the rock formation and configured to transport a primary fluid coolant through the reactor core;

one or more void collectors each comprising an inverted cup positioned in the primary coolant system and within a flowpath of the primary fluid coolant, wherein each of the one or more void collectors is attached to a cladding of the at least one nuclear fuel element;

a heat exchanger positioned in the second drillhole in thermal communication with the portion of the rock formation; and

a secondary coolant system thermally coupled to the heat exchanger and configured to transport a secondary fluid coolant between the heat exchanger and the terranean surface.

2 . The nuclear reactor system of claim 1 , wherein the at least one nuclear fuel element comprises a fissile nuclear fuel element.

3 . The nuclear reactor system of claim 1 , comprising at least one canister that at least partially encloses the at least one nuclear fuel element.

4 . The nuclear reactor system of claim 3 , wherein the canister comprises openings at axial ends of the canister.

5 . The nuclear reactor system of claim 1 , wherein the secondary coolant system is configured to transport the secondary fluid coolant between the heat exchanger and the terranean surface by natural circulation.

6 . The nuclear reactor system of claim 1 , wherein the secondary fluid coolant comprises water.

7 . The nuclear reactor system of claim 1 , wherein the heat exchanger is configured to transfer heat from the portion of the rock formation to the secondary fluid coolant in the secondary coolant system.

8 . The nuclear reactor system of claim 1 , comprising a power conversion system.

9 . The nuclear reactor system of claim 8 , wherein the power conversion system is located at the terranean surface.

10 . The nuclear reactor system of claim 8 , wherein the secondary fluid coolant comprises a power conversion working fluid of the power conversion system.

11 . The nuclear reactor system of claim 1 , wherein the at least one nuclear fuel element is positioned at a first depth of the first drillhole.

12 . The nuclear reactor system of claim 11 , wherein the first depth is less than 0.5 km from the terranean surface, 1.0-1.5 km from the terranean surface, or 1.5-2.0 km from the terranean surface.

13 . The nuclear reactor system of claim 1 , wherein a diameter of the first drillhole is thirty-six inches or less.

14 . The nuclear reactor system of claim 1 , wherein the reactor core is a first reactor core and the nuclear fuel element comprises a first nuclear fuel element, the system comprising a second reactor core positioned in the first drillhole, the second reactor core comprising at least one second nuclear fuel element.

15 . The nuclear reactor system of claim 14 , wherein the first and second reactor cores are individually controllable between a low power output and a maximum power output.

16 . The nuclear reactor system of claim 1 , wherein each of the one or more void collectors has a closed end facing an uphole direction and an open end facing a downhole direction.

17 . The nuclear reactor system of claim 1 , wherein each of the one or more void collectors is configured to accumulate vaporized primary fluid coolant within an interior volume of the void collector.

18 . A method of constructing a nuclear reactor system, comprising:

forming a first drillhole from a terranean surface through one or more subterranean formation;

forming a second drillhole from the terranean surface through the one or more subterranean formation and separated from the first drillhole by a portion of a rock formation of the one or more subterranean formations;

moving at least one nuclear fuel element into a reactor core positioned in the first drillhole;

positioning the at least one nuclear fuel element at a first depth of the first drillhole, wherein one or more void collectors are each attached to a cladding of the at least one nuclear fuel element, the one or more void collectors each comprising an inverted cup;

moving a heat exchanger into the second drillhole;

positioning the heat exchanger in thermal communication with the portion of the rock formation;

installing a primary coolant system in thermal communication with the portion of the rock formation and configured to transport a primary fluid coolant through the reactor core, wherein the one or more void collectors are positioned in the primary coolant system and within a flowpath of the primary fluid coolant; and

installing a secondary coolant system in thermal communication with the heat exchanger and configured to transport a secondary fluid coolant between the heat exchanger and the terranean surface.

19 . The method of claim 18 , wherein the at least one nuclear fuel element comprises a fissile nuclear fuel element.

20 . The method of claim 18 , comprising at least one canister that at least partially encloses the at least one nuclear fuel element.

21 . The method of claim 20 , wherein the canister includes an opening at one or both ends, the method comprising positioning the canister in the first drillhole with an opening facing a downhole direction.

22 . The method of claim 18 , comprising installing a power conversion system at or near the terranean surface.

23 . The method of claim 18 , comprising inserting one or more pipes extending from the terranean surface into the second drillhole.

24 . The method of claim 18 , comprising positioning the at least one nuclear fuel element at the first depth of the first drillhole such that each of the one or more void collectors has a closed end facing an uphole direction and an open end facing a downhole direction.

25 . A method, comprising:

transporting a primary fluid coolant in a primary coolant system through a reactor core of a nuclear reactor system that comprises:

a first drillhole that extends from a terranean surface through one or more subterranean formations;

the reactor core positioned in the first drillhole and comprising at least one nuclear fuel element;

one or more void collectors each comprising an inverted cup positioned in the primary coolant system and within a flowpath of the primary fluid coolant, wherein each of the one or more void collectors is attached to a cladding of the at least one nuclear fuel element;

a second drillhole that extends from the terranean surface through the one or more subterranean formations and is separated from the first drillhole by a portion of a rock formation of the one or more subterranean formations;

the primary coolant system in thermal communication with the portion of the rock formation;

a heat exchanger positioned in the second drillhole and in thermal communication with the portion of the rock formation; and

a secondary coolant system thermally coupled to the heat exchanger and configured to transport a secondary fluid coolant between the heat exchanger and the terranean surface;

transporting a secondary fluid coolant in the secondary coolant system between the heat exchanger and the terranean surface, wherein the secondary fluid coolant is heated in the heat exchanger by the portion of the rock formation; and

generating power with the heated secondary fluid coolant.

26 . The method of claim 25 , comprising:

transporting the secondary fluid coolant into a region of the second drillhole at or near a depth of the heat exchanger in the second drillhole.

27 . The method of claim 26 , comprising transporting the primary fluid coolant into the first drillhole through one or more pipes extending from the terranean surface to a depth of the first drillhole that is deeper than the depth of a fluid barrier.

28 . The method of claim 25 , wherein the primary and the secondary fluid coolants comprise water.

29 . The method of claim 25 , wherein each of the one or more void collectors has a closed end facing an uphole direction and an open end facing a downhole direction.

30 . The method of claim 25 , wherein each of the one or more void collectors is configured to accumulate vaporized primary fluid coolant within an interior volume of the void collector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2024
From: MULLER, RICHARD A.; MULLER, ELIZABETH
To: DEEP FISSION, INC.
Reel/Frame 068985/0654 →
Continuity (4)
Continuation 18703455
Provisional Application 63479220 · Jan 10, 2023
Provisional Application 63421444 · Nov 1, 2022
Related Publication 20240339231A1 · Oct 10, 2024
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