Active bellows pump valve management
Disclosed embodiments may relate to bellows pumps for introducing treatment fluid into a well. Wear issues, for example causing leakage of the discharge valve, can lead to pressure build-up in the pump chamber which may eventually damage the bellows. Disclosed embodiments may be configured to prevent such damage to the bellows due to discharge valve leakage. For example, in some embodiments a mechanism may hold open the suction valve during pump stoppage, to prevent pressure accumulation. Alternate embodiments may be configured to protect the bellows, even when the pump continues to run. Related methods are also disclosed.
1 . A system for pumping treatment fluid into a well, comprising:
a source of treatment fluid;
a bellows pump comprising:
a power end;
a fluid end having a chamber; and
an expandable bellows disposed in the chamber and in fluid communication with the power end, wherein the power end is configured to reciprocally expand and contract the bellows within the chamber based on movement of drive fluid;
a suction valve in fluid communication with the chamber and the source of treatment fluid;
a discharge valve in fluid communication with the chamber and the well; and
a venting mechanism configured to vent the chamber of treatment fluid;
wherein, responsive to detection of leakage of treatment fluid back into the chamber through the discharge valve, the venting mechanism is configured to vent the chamber.
2 . The system of claim 1 , wherein the venting mechanism is further configured to vent the chamber responsive to pump stoppage.
3 . The system of claim 2 , wherein venting the chamber comprises venting the chamber for the duration of pump stoppage.
4 . The system of claim 1 , further comprising a control system, wherein responsive to receiving a stop command, the control system is configured to stop the pump and to operate the venting mechanism to vent the chamber.
5 . The system of claim 1 , further comprising a control system having one or more sensor configured to detect one or more parameter of the system at one or more location in the system, wherein the control system is configured to receive data from the one or more sensor, to evaluate the sensor data to detect pump stoppage, and responsive to detecting pump stoppage, to operate the venting mechanism to vent the chamber.
6 . The system of claim 4 , wherein responsive to restarting of the pump, the control system is configured to operate the venting mechanism to stop venting the chamber.
7 . The system of claim 1 , wherein:
the bellows pump comprises a dual-bellows pump further comprising a second fluid end having a second chamber, a second suction valve, a second discharge valve, and a second expandable bellows disposed in the second chamber and in fluid communication with the power end;
the power end is configured to reciprocally expand and contract the both the first bellows and the second bellows based on movement of drive fluid; and
venting the chamber comprises holding only the suction valve open, even while the dual bellows pump continues to run.
8 . A system for pumping treatment fluid into a well, comprising:
a source of treatment fluid;
a bellows pump comprising:
a power end;
a fluid end having a chamber; and
an expandable bellows disposed in the chamber and in fluid communication with the power end, wherein the power end is configured to reciprocally expand and contract the bellows within the chamber based on movement of drive fluid;
a suction valve in fluid communication with the chamber and the source of treatment fluid;
a discharge valve in fluid communication with the chamber and the well; and
a venting mechanism configured to vent the chamber of treatment fluid, wherein:
the suction valve comprises a one-way check valve having a poppet and a seat;
the poppet is biased against the seat to a closed position but is configured so that, when biasing force is overcome, the poppet lifts off the seat to an open position; and
the venting mechanism is configured to force the suction valve to the open position, responsive to pump stoppage, and to hold the suction valve in the open position for the duration of pump stoppage.
9 . A system for pumping treatment fluid into a well, comprising:
a source of treatment fluid;
a bellows pump comprising:
a power end;
a fluid end having a chamber; and
an expandable bellows disposed in the chamber and in fluid communication with the power end, wherein the power end is configured to reciprocally expand and contract the bellows within the chamber based on movement of drive fluid;
a suction valve in fluid communication with the chamber and the source of treatment fluid;
a discharge valve in fluid communication with the chamber and the well;
a venting mechanism configured to vent the chamber of treatment fluid, further comprising; and
a control system having one or more sensor configured to detect one or more parameter of the system at one or more location in the system, wherein the control system is configured to receive data from the one or more sensor, to evaluate the sensor data to detect a leak of treatment fluid into the chamber through the discharge valve, and responsive to detecting a leak, to operate the venting mechanism to vent the chamber.
10 . The system of claim 9 , wherein venting the chamber comprises holding the suction valve open, even while the pump runs.
11 . The system of claim 10 , further comprising one or more additional pump and a common driver element, wherein:
the common driver element is configured to drive the power end of the bellows pump and the one or more additional pumps;
the bellows pump and the one or more additional pumps are configured to jointly introduce treatment fluid to the well; and
wherein venting the chamber comprises holding the suction valve open, even while the one or more additional pump continues to introduce treatment fluid into the well.
12 . A method for introducing treatment fluid into a well, comprising:
pumping treatment fluid into the well using a bellows pump having a chamber with a bellows disposed therein;
responsive to pump stoppage, venting fluid from the chamber, wherein venting fluid from the chamber comprises opening only a suction valve in fluid communication with the chamber, and holding the suction valve open for the duration of pump stoppage.
13 . The method of claim 12 , further comprising releasing the suction valve responsive to re-starting the pump.
14 . The method of claim 12 , further comprising:
responsive to receiving, at a control system, sensor data from one or more sensor configured to detect one or more parameter of the bellows pump system, detecting pump stoppage based on the sensor data; and
responsive to detecting pump stoppage, opening the suction valve and holding the suction valve open for the duration of pump stoppage.
15 . The method of claim 12 , further comprising, responsive to receiving, at a control system, a stop command, opening the suction valve and holding the suction valve open for the duration of pump stoppage.
16 . A method for introducing treatment fluid into a well, comprising:
pumping treatment fluid into the well using a bellows pump having a chamber with a bellows disposed therein;
responsive to receiving, at a control system, sensor data from one or more sensor configured to detect one or more parameter of the bellows pump system, the control system detecting a leak of treatment fluid back into the chamber through the discharge valve based on the sensor data; and
responsive to detecting a leak, the control system operating a venting mechanism to venting fluid from the chamber.
17 . The method of claim 16 , wherein venting the fluid occurs even while the pump is running.
18 . A system for pumping treatment fluid into a well, comprising:
a source of treatment fluid;
a bellows pump comprising:
a power end;
a fluid end having a chamber; and
an expandable bellows disposed in the chamber and in fluid communication with the power end, wherein the power end is configured to reciprocally expand and contract the bellows within the chamber based on movement of drive fluid;
a suction valve in fluid communication with the chamber and the source of treatment fluid;
a discharge valve in fluid communication with the chamber and the well; and
a venting mechanism configured to vent the chamber of treatment fluid,
wherein venting the chamber comprises holding only the suction valve open using the venting mechanism.
19 . The system of claim 18 , wherein venting the chamber comprises holding the suction valve open with the venting mechanism without opening the discharge valve.
20 . The system of claim 19 , wherein the venting mechanism is configured to vent the chamber responsive to pump stoppage.