IP Library › Granted Patent US 12,489,111
Granted Patent B2
US 12,489,111 · App. 17/708,267 · Granted Dec 2, 2025

Composite cathode active material for all-solid-state battery, preparation method thereof, cathode layer for all-solid-state battery, and all-solid-state battery including the cathode layer

Inventors: Byungjin Choi (Yongin-si, KR); Suk-Gi Hong (Yongin-si, KR); Youngsoo Kim (Yongin-si, KR); Donghee Yeon (Yongin-si, KR); Pilsang Yun (Yongin-si, KR); Sangil Han (Yongin-si, KR)
Assignee: SAMSUNG SDI CO., LTD.
H01M4/525H01M4/0471H01M4/134H01M4/1391H01M4/366H01M4/382H01M4/405H01M4/62H01M10/0562H01M2300/008
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Quick Facts
Patent No.
US 12,489,111
App. No.
17/708,267
Granted
Dec 2, 2025
Kind
B2
Abstract

A composite cathode active material for an all-solid-state battery including a sulfide solid electrolyte, a preparation method thereof, a cathode layer for an all-solid-state battery, and an all-solid-state battery including the cathode layer, the composite cathode active material including a secondary particle including a plurality of primary particles; and a buffer layer on a surface of the secondary particle, wherein the secondary particle includes a nickel lithium transition metal oxide represented by Formula 1 (Li a Ni 1-b M b O 2 ), the buffer layer includes a first buffer layer adjacent to a surface of the secondary particle and including an oxide represented by Formula 2 (Li x A y O z ); and a second buffer layer including an oxide represented by Formula 3 (Li x E y O z ).

Claims (78)

1 . A composite cathode active material for an all-solid-state battery that includes a sulfide solid electrolyte, the composite cathode active material comprising:

a secondary particle including a plurality of primary particles; and

a buffer layer on a surface of the secondary particle,

wherein:

the secondary particle includes a nickel lithium transition metal oxide represented by Formula 1,

the buffer layer includes:

a first buffer layer adjacent to a surface of the secondary particle and including an oxide represented by Formula 2-1; and

a second buffer layer including an oxide represented by Formula 3,

an amount of the oxide represented by Formula 2-1 is in a range of about 0.01 mol % to about 0.5 mol %,

an amount of the oxide represented by Formula 3 is in a range of about 0.01 mol % to about 0.5 mol %, and

a total amount of the oxide represented by Formula 2-1 and the oxide represented by Formula 3 is in a range of about 0.2 mol % to about 0.5 mol %, all mol % being based on 100 mol % of the composite cathode active material,

Li a Ni 1-b M b O 2   Formula 1

in Formula 1,

a and b satisfy the following relations: 0.95≤a≤1.10, 0<b<0.5, and

M is cobalt (Co), manganese (Mn), aluminum (Al), or a combination thereof,

Li x Ti y O z   Formula 2-1

in Formula 2-1,

x, y, and z satisfy the following relations: 0≤x≤3, 0<y≤2, 0<z≤4, and

Li x E y O z   Formula 3

in Formula 3,

x, y, and z satisfy the following relations: 0≤x≤3, 0<y≤2, 0<z≤4, and

E is Si, Zr, Nb, B, La, Mo, P, Mg, Al, Zn, or a combination thereof.

2 . The composite cathode active material as claimed in claim 1 , wherein:

the oxide represented by Formula 3 is represented by Formula 3-1:

Li x Zr y O z   Formula 3-1

in Formula 3-1, x, y, and z satisfy the following relations: 0≤x≤3, 0<y≤2, and 0<z≤4.

3 . The composite cathode active material as claimed in claim 1 , wherein the oxide represented by Formula 2-1 is Li 2 TiO 3 , or a combination thereof.

4 . The composite cathode active material as claimed in claim 1 , wherein the oxide represented by Formula 3 is Li 2 ZrO 3 , ZrO 2 , La 2 O 3 , Nb 2 O 3 , B 2 O 3 , SiO 2 , MgO, Al 2 O 3 , ZnO, Li 3 PO 4 , or a combination thereof.

5 . The composite cathode active material as claimed in claim 1 , wherein:

the nickel lithium transition metal oxide represented by Formula 1 has a layered crystal structure, and

the oxide represented by Formula 2-1 and the oxide represented by Formula 3 each independently have a triclinic crystal structure or a monoclinic crystal structure.

6 . The composite cathode active material as claimed in claim 1 , wherein, according to inductively coupled plasma (ICP) analysis for the composite cathode active material, the composite cathode active material includes:

Ti in an amount of about 0.01 mol % to about 0.5 mol %, and

Zr in an amount of about 0.01 mol % to about 0.5 mol %, all mol % being based on 100 mol % of the composite cathode active material.

7 . The composite cathode active material as claimed in claim 1 , wherein:

the nickel lithium transition metal represented by Formula 1 is represented by Formula 1-1, a compound represented by Formula 1-2, or a combination thereof:

Li a Ni 1-b1-b2 Co b1 Mn b2 O 2   Formula 1-1

in Formula 1-1, a, b1, and b2 satisfy the following relations: 0.95≤a≤1.10, 0<b1+b2<0.5, 0<b1<0.2, and 0<b2<0.2, and

Li a Ni 1-b1-b2 Co b1 Al b2 O 2   Formula 1-2

in Formula 1-2, a, b1, and b2 satisfy the following relations: 0.95≤a≤1.10, 0<b1+b2<0.5, 0<b1<0.2, and 0<b2<0.05.

8 . The composite cathode active material as claimed in claim 1 , wherein:

a total thickness of the buffer layer is in a range of about 5 nm to about 50 nm,

a thickness of the first buffer layer is in a range of about 1 nm to about 20 nm,

a thickness of the second buffer layer is in a range of about 1 nm to about 20 nm, and

a thickness ratio of the first buffer layer to the second buffer layer is in a range of about 0.1 to about 10.

9 . The composite cathode active material as claimed in claim 1 , wherein the first buffer layer and the second buffer layer are conformal coating layers.

10 . A cathode layer for an all-solid-state battery, the cathode layer comprising the composite cathode active material as claimed in claim 1 .

11 . An all-solid-state battery, comprising:

a cathode layer;

an anode layer; and

a sulfide solid electrolyte layer therebetween,

wherein the cathode layer includes the composite cathode active material as claimed in claim 1 .

12 . The all-solid-state battery as claimed in claim 11 , wherein the sulfide solid electrolyte is Li 2 S—P 2 S 5 , Li 2 S—P 2 S 5 —LiX, in which X is a halogen element, Li 2 S—P 2 S 5 —Li 2 O, Li 2 S—P 2 S 5 —Li 2 O—LiI, Li 2 S—SiS 2 , Li 2 S—SiS 2 —LiI, Li 2 S—SiS 2 —LiBr, Li 2 S—SiS 2 —LiCl, Li 2 S—SiS 2 —B 2 S 3 —LiI, Li 2 S—SiS 2 —P 2 S 5 —LiI, Li 2 S—B 2 S 3 , Li 2 S—P 2 S 5 -ZmSn, in which m and n are positive numbers, and Z is germanium (Ge), Zn, or gallium (Ga), Li 2 S—GeS 2 , Li 2 S—SiS 2 —Li 3 PO 4 , Li 2 S—SiS 2 -Li p M O q , in which p and q are positive numbers, and M is P, Si, Ge, B, Al, Ga, or indium (In), Li 7-x PS 6-x Cl x , in which 0≤x≤2, Li 7-x PS 6-x Br x , in which 0≤x≤2, and Li 7-x PS 6-x I x , in which 0≤x≤2.

13 . The all-solid-state battery as claimed in claim 11 , wherein the sulfide solid electrolyte is an argyrodite-type solid electrolyte including Li 6 PS 5 Cl, Li 6 PS 5 Br, or Li 6 PS 5 I.

14 . The all-solid-state battery as claimed in claim 11 , wherein:

the anode layer includes an anode current collector and a first anode active material layer,

a second anode active material layer is on the first anode active material layer, between the anode current collector and the first anode active material layer, or a combination thereof, and

the second anode active material layer includes lithium or a lithium alloy.

15 . The all-solid-state battery as claimed in claim 11 , wherein:

the anode layer includes an anode current collector and a first anode active material layer, and

the all-solid-state battery further includes a carbon layer between the first anode active material layer and the solid electrolyte layer.

16 . A method of preparing a composite cathode active material for an all-solid-state battery as claimed in claim 1 , the method comprising:

mixing a nickel lithium transition metal oxide represented by Formula 1, a precursor of an oxide represented by Formula 2-1, a lithium precursor, an organic solvent, and water to obtain a first mixture;

adding, to the first mixture, a precursor of an oxide represented by Formula 3 and an organic solvent to obtain a second mixture and perform a reaction thereon; and

drying and heat-treating the reaction product to obtain the composite cathode active material:

Li a Ni 1-b M b O 2   Formula 1

wherein, in Formula 1,

a and b satisfy the following relations: 0.95≤a≤1.10, 0<b<0.5, and

M is cobalt (Co), manganese (Mn), aluminum (Al), or a combination thereof,

Li x Ti y O z   Formula 2-1

wherein, in Formula 2-1,

x, y, and z satisfy the following relations: 0≤x≤3, 0<y≤2, 0<z≤4, and

Li x E y O z   Formula 3

wherein, in Formula 3,

x, y, and z satisfy the following relations: 0≤x≤3, 0<y≤2, 0<z≤4, and

E is Si, Zr, Nb, B, La, Mo, P, or a combination thereof.

17 . The method as claimed in claim 16 , wherein the heat-treating is performed at a temperature in a range of about 250° C. to about 500° C.

18 . The method as claimed in claim 16 , wherein the heat-treating is performed for about 1 hour to about 20 hours under an oxidizing atmosphere.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2022
From: CHOI, BYUNGJIN; HONG, SUK-GI; KIM, YOUNGSOO; YEON, DONGHEE; YUN, PILSANG; HAN, SANGIL
To: SAMSUNG SDI CO., LTD.
Reel/Frame 059546/0311 →
Priority Claims (1)
KR 10-2021-0043504 · Apr 2, 2021 · national
Continuity (1)
Related Publication 20220328823A1 · Oct 13, 2022
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