IP Library › Granted Patent US 12,555,775
Granted Patent B2
US 12,555,775 · App. 17/708,303 · Granted Feb 17, 2026

Composite cathode active material for all-solid-state battery, preparation method thereof, cathode layer for all-solid-state battery, and all-solid-state battery including the cathode layer

Inventors: Byungjin Choi (Yongin-si, KR); Suk-Gi Hong (Yongin-si, KR); Youngsoo Kim (Yongin-si, KR); Donghee Yeon (Yongin-si, KR); Pilsang Yun (Yongin-si, KR); Sangil Han (Yongin-si, KR)
Assignee: SAMSUNG SDI CO., LTD.
H01M4/366C01G23/04C01G53/50H01M4/382H01M4/405H01M4/505H01M4/525H01M4/628H01M10/0525H01M10/0562H01M10/0585H01M2004/021H01M2300/0068
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Quick Facts
Patent No.
US 12,555,775
App. No.
17/708,303
Granted
Feb 17, 2026
Kind
B2
Abstract

A composite cathode active material, a preparation method thereof, a cathode layer for an all-solid-state battery, and an all-solid-state battery including the cathode layer, the composite cathode active material for the all-solid-state battery including a secondary particle including a plurality of primary particles; and a buffer layer on a surface of the secondary particle, wherein the secondary particle includes a nickel lithium transition metal oxide represented by Formula 1, and the buffer layer includes a metal oxide represented by Formula 2, Li a Ni 1-b M b O 2   Formula 1 Li x A y-1 E y2 O z .  Formula 2

Claims (61)

1 . A composite cathode active material for an all-solid-state battery that includes a sulfide solid electrolyte, the composite cathode active material comprising:

a secondary particle including a plurality of primary particles; and

a buffer layer on a surface of the secondary particle,

wherein:

the secondary particle includes a nickel lithium transition metal oxide represented by Formula 1, and

the buffer layer includes a metal oxide represented by Formula 2-2,

Li a Ni 1-b M b O 2   Formula 1

in Formula 1,

M is cobalt (Co), manganese (Mn), aluminum (Al), or a combination thereof, and

a and b satisfy the following relations: 0.95≤a≤1.10, 0<b<0.5, and

Li x A1 y1 Zn y2 O z   Formula 2-2

in Formula 2-2,

A1 is Ti, Zr, or a combination thereof, and

x, y1, y2, and z satisfy the following relations: 1≤x≤3, 1≤y1≤4, 1≤y2≤4, and 0<z≤8.

2 . The composite cathode active material as claimed in claim 1 , wherein A1 in Formulae 2-2 is Ti.

3 . The composite cathode active material as claimed in claim 1 , wherein the metal oxide represented by Formula 2-2 includes Li 2 Ti 3 ZnO 8 , Li 2 Zr 3 ZnO 8 , or a combination thereof.

4 . The composite cathode active material as claimed in claim 1 , wherein:

the nickel lithium transition metal oxide represented by Formula 1 has a layered crystal structure, and

the metal oxide represented by Formula 2-2 has a cubic crystal structure or an orthorhombic crystal structure.

5 . The composite cathode active material as claimed in claim 1 , wherein the metal oxide represented by Formula 2-2 is included in the composite cathode active material in an amount of about 0.01 mol % to about 5 mol % based on 100 mol % of the composite cathode active material.

6 . The composite cathode active material as claimed in claim 1 , wherein, according to inductively coupled plasma (ICP) analysis for the composite cathode active material, the composite cathode active material includes:

Ti in an amount of about 0.1 mol % to about 5 mol %,

Mg in an amount of about 0.01 mol % to about 5 mol %, and

Zn in an amount of about 0.1 mol % to about 5 mol %, all mol % being based on 100 mol % of the composite cathode active material.

7 . The composite cathode active material as claimed in claim 1 , wherein:

the nickel lithium transition metal represented by Formula 1 is a compound represented by Formula 1-1, a compound represented by Formula 1-2, or a combination thereof:

Li a Ni 1-b1-b2 Co b1 Mn b2 O 2   Formula 1-1

in Formula 1-1, a, b1, and b2 satisfy the following relations: 0.95≤a≤1.10, 0<b1+b2<0.5, 0<b1<0.2, and 0<b2<0.2, and

Li a Ni 1-b1-b2 Co b1 Al b2 O 2   Formula 1-2

in Formula 1-1, a, b1, and b2 satisfy the following relations: 0.95≤a≤1.10, 0<b1+b2<0.5, 0<b1<0.2, and 0<b2<0.05.

8 . A cathode layer for an all-solid-state battery, comprising the composite cathode active material as claimed in claim 1 .

9 . An all-solid-state battery, comprising:

a cathode layer;

an anode layer; and

a solid electrolyte layer therebetween,

wherein the cathode layer includes the composite cathode active material as claimed in claim 1 .

10 . The all-solid-state battery as claimed in claim 9 , wherein:

the anode layer includes an anode current collector and a first anode active material layer,

the all-solid-state battery further includes a second anode active material layer on the first anode active material layer, between the anode current collector and the first anode active material layer, or a combination thereof, and

the second anode active material layer includes lithium or a lithium alloy.

11 . The all-solid-state battery as claimed in claim 9 , wherein:

the anode layer includes an anode current collector and a first anode active material layer, and

the all-solid-state battery further includes a carbon layer between the first anode active material layer and the solid electrolyte layer.

12 . The all-solid-state battery as claimed in claim 9 , wherein:

the solid electrolyte layer includes a sulfide solid electrolyte, and

the sulfide solid electrolyte includes Li 2 S—P 2 S 5 , Li 2 S—P 2 S 5 —LiX, in which X is a halogen element, Li 2 S—P 2 S 5 —Li 2 O, Li 2 S—P 2 S 5 —Li 2 O—LiI, Li 2 S—SiS 2 , Li 2 S—SiS 2 —LiI, Li 2 S—SiS 2 —LiBr, Li 2 S—SiS 2 —LiCl, Li 2 S—SiS 2 —B 2 S 3 —LiI, Li 2 S—SiS 2 —P 2 S 5 —LiI, Li 2 S—B 2 S 3 , Li 2 S—P 2 S 5 —Z m S n , in which m and n are positive numbers, and Z is germanium (Ge), Zn, or gallium (Ga), Li 2 S—GeS 2 , Li 2 S—SiS 2 —Li 3 PO 4 , Li 2 S—SiS 2 —Li p MO q , in which p and q are positive numbers, and M is P, Si, Ge, B, Al, Ga, or indium (In), Li 7-x PS 6-x Cl x , in which 0≤x≤2, Li 7-x PS 6-x Br x , in which 0≤x≤2, or Li 7-x PS 6-x I x , in which 0≤x≤2.

13 . The all-solid-state battery as claimed in claim 9 , wherein:

the solid electrolyte layer includes a sulfide solid electrolyte, and

the sulfide solid electrolyte is an argyrodite-type solid electrolyte including Li 6 PS 5 Cl, Li 6 PS 5 Br, or Li 6 PS 5 I.

14 . A method of preparing the composite cathode active material as claimed in claim 1 , the method comprising:

mixing a nickel lithium transition metal oxide represented by Formula 1 and a precursor of a metal oxide represented by Formula 2-2 to obtain a composite cathode active material composition; and

performing a reaction on the composite positive electrode active material composition, and drying and heat-treating the reaction product to a prepare the composite cathode active material,

Li a Ni 1-b M b O 2   Formula 1

wherein, in Formula 1,

M is cobalt (Co), manganese (Mn), aluminum (Al), or a combination thereof, and

a and b satisfy the following relations: 0.95≤a≤1.10, 0<b<0.5, and

Li x A1 y1 Zn y2 O z   Formula 2-2

wherein, in Formula 2-2,

A1 is Ti, Zr, or a combination thereof, and

x, y1, y2, and z satisfy the following relations: 1≤x≤3, 1≤y1≤4, 1≤y2≤4, and 0<z≤8.

15 . The method as claimed in claim 14 , wherein the heat treatment is performed at a temperature in a range of about 300° C. to about 700° C. under an oxidizing atmosphere.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2022
From: CHOI, BYUNGJIN; HONG, SUK-GI; KIM, YOUNGSOO; YEON, DONGHEE; YUN, PILSANG; HAN, SANGIL
To: SAMSUNG SDI CO., LTD.
Reel/Frame 059546/0404 →
Priority Claims (1)
KR 10-2021-0043503 · Apr 2, 2021 · national
Continuity (1)
Related Publication 20220328809A1 · Oct 13, 2022
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