Lightweight dual action post-tensioning jack with two handle chuck
View Patent ↗Exemplary embodiments may include a lightweight post-tensioning jack that also maintains a gap in a resting position to avoid potential pinch hazards. The lightweight post-tensioning jack may have dual-handles. It may also include a tendon chuck that is capable of providing enough friction between the chuck and tendon to avoid slippage and tensioning inefficiencies. The chuck assembly may be moved using a slidable handle; that is, one of the dual handles may be fixed and the other may be slidable to move the chuck.
1 . A post-tensioning jack, comprising:
a frame, having a front and a rear portion, with two hydraulic pistons mounted in the front portion, the two hydraulic pistons having a retracted position and a working position;
a pressure cylinder mounted to a mounting assembly, the mounting assembly being mounted on an end of the two hydraulic pistons, such that a gap is maintained between the mounting assembly and the frame in the retracted position, wherein a portion of the two hydraulic pistons is exposed beyond the front portion of the frame in the retracted position; and
the pressure cylinder configured to receive a tendon to which tension is to be applied;
a dual handle assembly, comprising a first handle and a second handle;
a first bracket positioned and attached at the front portion of the frame and a second bracket positioned and attached at the rear portion of the frame; and
a metal rod extending between the first and second brackets and having a length, the metal rod extending through each of the first handle and the second handle with the first handle being fixably attached to the first bracket and the second handle being configured to slide, with respect to the frame, along the length of the metal rod between the first handle and the second bracket.
2 . The post-tensioning jack of claim 1 , wherein the gap is at least one inch.
3 . A post-tensioning jack, comprising:
a frame, having a front and a rear portion, with two hydraulic pistons mounted in the front portion, the two hydraulic pistons having a retracted position and a working position;
a hydraulic connection to provide power to move the two hydraulic pistons and provide at least 7000 psi of pressure on a tendon to which tension is to be applied;
a pressure cylinder mounted to a mounting assembly, the mounting assembly being mounted on an end of the two hydraulic pistons, such that a gap is maintained between the mounting assembly and the frame in the retracted position, wherein a portion of the two hydraulic pistons is exposed beyond the front portion of the frame in the retracted position; and
the pressure cylinder configured to receive the tendon;
a dual handle assembly, comprising a first handle and a second handle;
a first bracket positioned and attached at the front portion of the frame and a second bracket positioned and attached at the rear portion of the frame; and
a metal rod extending between the first and second brackets and having a length, the metal rod extending through each of the first handle and the second handle with the first handle being fixably attached to the first bracket and the second handle being configured to slide, with respect to the frame, along the length of the metal rod between the first handle and the second bracket.
4 . The post-tensioning jack of claim 3 , wherein the pressure cylinder is removable and replaceable.
5 . The post-tensioning jack of claim 3 , the pressure cylinder further comprising:
a circular surface having a section removed to receive the tendon; and
a tongue located on the circular surface and configured to mate with a corresponding groove on a tendon anchor.
6 . The post-tensioning jack of claim 3 , wherein the gap is at least one inch.
7 . A post-tensioning jack, comprising:
a frame, having a front and a rear portion, with two hydraulic pistons mounted in the front portion, the two hydraulic pistons having a retracted position and a working position;
a pressure cylinder mounted to an assembly on an end of the two hydraulic pistons;
the pressure cylinder configured to receive a tendon to which tension is to be applied;
a dual handle assembly, comprising a first handle and a second handle;
a first bracket positioned and attached at the front portion of the frame and a second bracket positioned and attached at the rear portion of the frame; and
a metal rod extending between the first and second brackets and having a length, the metal rod extending through each of the first handle and the second handle;
wherein the first handle is fixably attached to the first bracket and the second handle is configured to be slidable, with respect to the frame, along the length of the metal rod between the first handle and the second bracket.
8 . A post-tensioning jack, comprising:
a frame, having a front and a rear portion, with two hydraulic pistons mounted in the front portion, the two hydraulic pistons having a retracted position and a working position;
a pressure cylinder mounted to an assembly on an end of the two hydraulic pistons;
the pressure cylinder configured to receive a tendon to which tension is to be applied;
a slidable handle;
a first bracket positioned and attached at the front portion of the frame and a second bracket positioned and attached at the rear portion of the frame;
a metal rod extending between the first and second brackets and having a length and running through the slidable handle such that the slidable handle is configured to be slidable, with respect to the frame, along the length of the metal rod from the second bracket towards the first bracket; and
a chuck attached to the slidable handle and configured to frictionally engage with a tendon when the slidable handle is moved towards the first bracket, the chuck configured to limit slippage that occurs between the chuck and the tendon when tension is placed on the tendon by the post-tensioning jack.
9 . The post-tensioning jack of claim 8 , wherein the slidable handle is part of a dual handle assembly comprising a fixed handle and the slidable handle.
10 . The post-tensioning jack of claim 9 , wherein the fixed handle is fixably attached to the first bracket.
11 . The post-tensioning jack of claim 10 , wherein the slidable handle is configured to slide along the length of the metal rod between the second bracket and the fixed handle.
12 . The post-tensioning jack of claim 8 , wherein a gap is maintained between the pressure cylinder and the frame in the retracted position.
13 . The post-tensioning jack of claim 12 , wherein the gap is at least one inch.
14 . The post-tensioning jack of claim 8 , wherein the slidable handle is smaller than the length of the metal rod.
15 . The post-tensioning jack of claim 8 , wherein the chuck comprises a two-piece assembly is mounted on a third bracket attached to the slidable handle.