IP Library › Granted Patent US 12,537,417
Granted Patent B2
US 12,537,417 · App. 18/034,794 · Granted Jan 27, 2026

Vehicle drive device

Inventors: Yutaka Hotta (Kariya, JP); Yuya Mizuno (Kariya, JP); Ryota Sato (Kariya, JP); Hirosato Ihara (Kariya, JP)
Assignee: AISIN CORPORATION
H02K7/006H02K5/20H02K11/0094H02K11/21H02K11/27H02K11/33H02K2211/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,537,417
App. No.
18/034,794
Granted
Jan 27, 2026
Kind
B2
Abstract

A vehicle drive device includes: a rotary electric machine including a rotor and a stator; a housing member forming a housing chamber that houses the rotary electric machine; a cover member connected to one end side of the housing member in an axial direction, facing the rotary electric machine in the axial direction, and including a support portion that rotatably supports the rotor; a power switching element electrically connected to a coil of the stator; and a smoothing capacitor electrically connected to the power switching element. The power switching element and the smoothing capacitor are fixed to the cover member and disposed between the cover member and the rotary electric machine in the axial direction. The smoothing capacitor overlaps the power switching element when viewed in a radial direction.

Claims (33)

1 . A vehicle drive device comprising:

a rotary electric machine including a rotor and a stator;

a housing member forming a housing chamber that houses the rotary electric machine;

a cover member connected to one end side of the housing member in an axial direction, facing the rotary electric machine in the axial direction, and including a support portion that rotatably supports the rotor;

a power switching element electrically connected to a coil of the stator, the coil including a lead wire and a coil end portion; and

a smoothing capacitor electrically connected to the power switching element, wherein

the power switching element and the smoothing capacitor are fixed to the cover member and disposed between the cover member and the rotary electric machine in the axial direction,

the smoothing capacitor overlaps the power switching element when viewed in a radial direction, and

the smoothing capacitor overlaps the coil end portion when viewed in the radial direction.

2 . The vehicle drive device according to claim 1 , further comprising a control board that controls the power switching element between the power switching element and the rotary electric machine in the axial direction, wherein the smoothing capacitor overlaps the control board when viewed in the radial direction.

3 . The vehicle drive device according to claim 1 , further comprising a control board that controls the power switching element between the power switching element and the rotary electric machine in the axial direction, wherein the control board overlaps the power switching element and the smoothing capacitor when viewed in the axial direction.

4 . The vehicle drive device according to claim 2 , wherein:

the control board has a through hole through which a wire electrically connecting the coil of the stator and the power switching element passes; and

the control board is provided with a current sensor around the through hole.

5 . The vehicle drive device according to claim 4 , wherein:

the control board is shaped as an annular ring having a central hole through which a shaft portion of the rotor passes; and

a rotation angle sensor that acquires rotation angle information of the rotor is provided at a position around the central hole in the control board.

6 . The vehicle drive device according to claim 5 , wherein:

the control board includes an annular first area around the central hole, and an annular second area that is on an outer side of the first area in the radial direction and electrically insulated from the first area;

the first area is provided with the through hole and the current sensor or provided with the rotation angle sensor; and

the second area is provided with a drive circuit that drives the power switching element.

7 . The vehicle drive device according to claim 1 , wherein:

the cover member includes a first coolant channel through which a coolant flows;

the power switching element is thermally connected to the cover member while facing the first coolant channel in the axial direction; and

the smoothing capacitor is disposed on a radially outer side of the first coolant channel when viewed in the axial direction, and overlaps the first coolant channel when viewed in the radial direction.

8 . The vehicle drive device according to claim 1 , wherein the smoothing capacitor is disposed on a radially outer side of a coil end portion of the stator when viewed in the axial direction.

9 . The vehicle drive device according to claim 1 , wherein:

a plurality of the power switching elements is disposed side by side in a circumferential direction around a rotation axis of the rotor; and

a plurality of the smoothing capacitors is disposed side by side in the circumferential direction around the rotation axis of the rotor.

10 . The vehicle drive device according to claim 9 , further comprising an annular power supply busbar electrically connecting the power switching element and the smoothing capacitor to a direct current power supply, wherein the power supply busbar is disposed between the power switching element and the smoothing capacitor in the radial direction when viewed in the axial direction.

11 . The vehicle drive device according to claim 10 , wherein:

the power switching element is fixed to the cover member via a heat dissipation member; and

the power supply busbar is disposed between the smoothing capacitor and the heat dissipation member in the radial direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2023
From: HOTTA, YUTAKA; MIZUNO, YUYA; SATO, RYOTA; IHARA, HIROSATO
To: AISIN CORPORATION
Reel/Frame 063494/0880 →
Priority Claims (1)
JP 2021-021046 · Feb 12, 2021 · national
Continuity (1)
Related Publication 20230412042A1 · Dec 21, 2023
References Cited (45)
US 8710705B2 · Yamasaki · 2014 [cited by examiner]
US 11196316B2 · Takahashi · 2021 [cited by examiner]
US 11489383B2 · Takahashi · 2022 [cited by examiner]
US 11967867B2 · Sano · 2024 [cited by examiner]
US 11990804B2 · Tamura · 2024 [cited by examiner]
US 12155269B2 · Takahashi · 2024 [cited by examiner]
US 20080136265A1 · Mizukoshi · 2008 [cited by examiner]
US 20120104886A1 · Yamasaki et al. · 2012 [cited by applicant]
US 20150229186A1 · Sauer · 2015 [cited by examiner]
US 20160190887A1 · Sambuichi · 2016 [cited by examiner]
US 20190305650A1 · Tanaka · 2019 [cited by examiner]
US 20200059128A1 · Takahashi · 2020 [cited by examiner]
US 20200220439A1 · Sigmar · 2020 [cited by examiner]
US 20200403468A1 · Takahashi · 2020 [cited by examiner]
US 20210175780A1 · Sano · 2021 [cited by examiner]
US 20210384808A1 · Tamura · 2021 [cited by examiner]
US 20220006339A1 · Takahashi · 2022 [cited by examiner]
US 20220263394A1 · Takahashi · 2022 [cited by examiner]
US 20230088759A1 · Grimm · 2023 [cited by examiner]
US 20230299625A1 · Tsuchiya · 2023 [cited by examiner]
US 20230396117A1 · Hong · 2023 [cited by examiner]
CN 102224658A · 2011 [cited by examiner]
EP 3207567B1 · 2018 [cited by examiner]
GB 2573185A · 2019 [cited by examiner]
JP 2002345211A · 2002 [cited by applicant]
JP 200448823A · 2004 [cited by applicant]
JP 2008167641A · 2008 [cited by applicant]
JP 2011176999A · 2011 [cited by applicant]
JP 2013074656A · 2013 [cited by applicant]
JP 2014138489A · 2014 [cited by applicant]
JP 2014143841A · 2014 [cited by examiner]
JP 2014183615A · 2014 [cited by applicant]
JP 2014204554A · 2014 [cited by applicant]
JP 2015089298A · 2015 [cited by examiner]
JP 6390089B2 · 2018 [cited by applicant]
JP 2019022349A · 2019 [cited by applicant]
JP 2019180196A · 2019 [cited by applicant]
WO WO2013149841A2 · 2013 [cited by examiner]
WO 2020195788A1 · 2020 [cited by applicant]
Translated JP-2014143841-A (Year: 2025). [cited by examiner]
Translated WO-2013149841-A2 (Year: 2025). [cited by examiner]
Apr. 12, 2022 International Search Report issued in International Patent Application No. PCT/JP2022/005462. [cited by applicant]
Mar. 19, 2024 Extended Search Report issued in European Patent Application No. 22752835.3. [cited by applicant]
U.S. Appl. No. 18/034,800, filed May 1, 2023 in the name of Yutaka Hotta. [cited by applicant]
U.S. Appl. No. 18/034,794, filed May 1, 2023 in the name of Yutaka Hotta. [cited by applicant]