IP Library › Granted Patent US 12,551,910
Granted Patent B2
US 12,551,910 · App. 18/433,710 · Granted Feb 17, 2026

Foam generating device

Inventors: Derek Balzer (Apple Valley, MN); Daniel Folk (River Falls, WI); Peter Schuller (Elko, MN); Daniel Paul Longhenry (Bloomington, MN)
Assignee: Sonny's HFI Holdings, LLC
B05B7/0025B05B12/008B05B12/02B05B12/087B60S3/042
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Quick Facts
Patent No.
US 12,551,910
App. No.
18/433,710
Granted
Feb 17, 2026
Kind
B2
Abstract

A foam generating device includes a housing defining an agitation chamber and a conditioning chamber. A cartridge assembly arranged within the agitation chamber defines an agitation flow path of the solution to increase a quantity of a gas in the solution. A conditioning assembly arranged within the conditioning chamber defines a tortuous flow path for the solution including a plurality of cylindrical discs configured to sequentially receive the solution. Each of the discs defines a plurality of radial ribs on a first side and on a second side opposite the first side, the first and second sides separated by a floor, and a disc passage defined in the floor. The conditioning assembly is adjustable in order to selectively define the tortuous flow path with a first quantity of radial ribs and second quantity of radial ribs in order to alter the aeration of the solution along the tortuous path.

Claims (46)

1 . A foam generating device, comprising:

a housing;

an adjustable conditioning assembly received by the housing and configured to receive a solution such that the solution travels through a tortuous flow path of the conditioning assembly thereby increasing a quantity of gas in the solution,

wherein in a first position of the conditioning assembly, the solution travels along a first tortuous flow path length having a first plurality of obstructions,

wherein in a second position of the conditioning assembly, the solution travels along a second tortuous flow path length having a second plurality of obstructions, and

wherein the first and second tortuous flow path lengths are different from each other such that the quantity of gas in the solution exiting the first tortuous flow path differs from the quantity of gas in the solution exiting the second tortuous flow path.

2 . The foam generating device of claim 1 , wherein the adjustable conditioning assembly is rotatable to adjust the conditioning assembly from the first position to the second position.

3 . The foam generating device of claim 2 , wherein the second plurality of obstructions is greater than the first plurality of obstructions such that rotation to the second position increases the quantity of gas in the solution relative to the first position.

4 . The foam generating device of claim 2 , further comprising a rod rotatable relative to the housing and configured to move the conditioning assembly from the first position to the second position.

5 . The foam generating device of claim 1 , wherein the adjustable conditioning assembly comprises a plurality of cylindrical discs defining the tortuous flow path.

6 . The foam generating device of claim 5 , wherein the adjustable conditioning assembly further comprises a plurality of control plates interposed with the plurality of cylindrical discs configured to receive the solution through a plate passage upon the solution traveling along a preceding cylindrical disc of the plurality of cylindrical discs.

7 . The foam generating device of claim 6 , wherein either the cylindrical discs or the control plates are rotatable relative to each other such that adjustment of the adjustable conditioning assembly causes relative rotation between the cylindrical discs and the control plates.

8 . The foam generating device of claim 7 , wherein relative rotation of the cylindrical discs and the control plates causes at least one disc passage and at least one plate passage of the control plates to align to reduce the tortuous flow path length or to misalign to increase the tortuous flow path length.

9 . A foam generating system, comprising:

the foam generating device of claim 1 , and

a nozzle assembly coupled to the foam generating device configured to receive the foam produced by the foam generating device and spray the foam from the nozzle.

10 . A method of using a foam generating device, comprising:

inserting an adjustable conditioning assembly into a housing, the adjustable conditioning assembly comprising a tortuous flow path; and

causing a fluid to flow through an inlet of the housing, wherein the fluid passes through the tortuous flow path to form a foam, and wherein the foam is emitted from an outlet of the housing,

wherein in a first position of the conditioning assembly, the fluid travels along a first tortuous flow path length having a first plurality of obstructions,

wherein in a second position of the conditioning assembly, the fluid travels along a second tortuous flow path length having a second plurality of obstructions, and

wherein the first and second tortuous flow path lengths are different from each other such that a quantity of gas in the fluid exiting the first tortuous flow path differs from a quantity of gas in the solution exiting the second tortuous flow path.

11 . The method of claim 10 , further comprising moving the conditioning assembly from the first or second position to the other of the first or second position to thereby adjust the conditioning assembly.

12 . The method of claim 11 , wherein moving the conditioning assembly from the first position to the second position comprises rotating a rod relative to the housing.

13 . The method of claim 12 , wherein rotation of the rod causes relative rotation between at least one disc passage of a plurality of cylindrical discs and at least one plate passage of a plurality of control plates to align to reduce the tortuous flow path length or to misalign to increase the tortuous flow path length.

14 . The method of claim 11 , wherein moving the conditioning assembly from the first position to the second position comprises:

pulling a selector out of the adjustable conditioning assembly;

modifying the selector to define the second position; and

pushing the selector into the adjustable conditioning assembly, thereby causing the adjustable conditioning assembly to maintain the second position.

15 . A foam generating device, comprising:

a housing; and

a conditioning assembly received by a conditioning chamber of the housing and configured to receive a solution, the conditioning assembly comprising:

a plurality of first members, each of the plurality of first members having a plurality of obstructions and a first member passage;

a plurality of second members interposed with the plurality of first members, each of the second members having a second member passage; and

an adjustable member engaged with the plurality of first members and the plurality of second members, and configured to move the plurality of first members relative to the plurality of second members,

wherein in a first configuration of the adjustable member, the first member passages of the plurality of first members and the second member passages of the plurality of second members define a conditioning flow path having a first length through the conditioning assembly that spans a first subset of obstructions of the plurality of obstructions, and

wherein in a second configuration of the adjustable member, the plurality of first members is rotated such that the first member passages of the plurality of first members and the second members passages of the plurality of second members are misaligned and define the conditioning flow path having a second length through the conditioning assembly that spans a second subset of obstructions of the plurality of obstructions.

16 . The foam generating device of claim 15 , wherein the plurality of obstructions comprises ribs.

17 . The foam generating device of claim 15 , wherein the adjustable member is configured to adjust a position of at least two of the plurality of first members within the conditioning chamber and alter the conditioning flow path without altering a length of the foam generating device.

18 . The foam generating device of claim 15 , wherein

each first member includes:

a disc-shaped portion arranged radially from the adjustable member, and

a rim portion connected to an end of the disc-shaped portion and extending perpendicularly from opposing sides of the disc-shaped portion, and

each second member defines a face configured for seating an end of the rim portion of an adjacent first member and defining a portion of the conditioning flow path with the adjacent first member.

19 . The foam generating device of claim 15 , wherein the plurality of first members are rotationally fixed relative to the housing.

20 . The foam generating device of claim 15 , wherein the plurality of first members and the interposed plurality of second members are compressed relative to one another in the first configuration or the second configuration such that seals are defined between adjacent pairs of the first members and the second members.

Assignments (3)
IP SUPPLEMENT Recorded Apr 30, 2026
From: SONNY'S HFI HOLDINGS, LLC
To: BLUE OWL CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 075369/0469 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2024
From: BALZER, DEREK; FOLK, DANIEL; SCHULLER, PETER; LONGHENRY, DANIEL PAUL
To: HYDRA-FLEX, INC.
Reel/Frame 066417/0295 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2024
From: HYDRA-FLEX, INC.
To: SONNY'S HFI HOLDINGS, LLC
Reel/Frame 066417/0311 →
Continuity (3)
Continuation 17690487 · Mar 9, 2022
Provisional Application 63161063 · Mar 15, 2021
Related Publication 20240173730A1 · May 30, 2024
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