Cleaning of food product moulding inserts
A method is provided for cleaning food product molding inserts that have been temporarily detached from a movable mold member of a molding device that is configured for molding food products from a pumpable foodstuff mass.
1 . An installation for production of food products, said installation comprising:
a moulding device for moulding the food products from a pumpable foodstuff mass, the moulding device comprising a movable mould member having a movable mould member base and food product moulding inserts, wherein the food product moulding inserts that are temporarily detachable from the mould member base for cleaning, wherein each food product moulding insert has:
an outer face,
one or more recessed mould cavities, each mould cavity defining a shape of the product, which is to be moulded, the mould cavities each having an opening in the outer face for the introduction of foodstuff mass into the mould cavity and for the ejection of the moulded product,
an inner face,
a permeable volume between the inner face and the one or more mould cavities, said permeable volume comprising openings opening out at the one or more mould cavities of the insert,
such that each mould cavity of the insert is delimited at least in part by a permeable volume, to allow for, in operation of the moulding device, passing of pressurized ejection fluid from the inner face through the permeable volume to the mould cavity in order to assist release of the food product formed in the mould cavity from the insert,
an inserts cleaning device, comprising:
an inserts carrier configured to temporarily mount thereon multiple food product moulding inserts, that have been temporarily detached from the movable mould member base, at respective insert mounting positions,
one or more cleaning liquid feed ducts,
a pump connected to the one or more cleaning liquid feed ducts, the one or more liquid feed ducts leading from the pump to the mounting positions of the inserts carrier,
a collector device for collecting cleaning liquid,
a cleaning liquid recirculation assembly extending from the collector device to the pump,
a filter device arranged in the recirculation assembly.
2 . The installation according to claim 1 , wherein the installation comprises one or more exchangeable inserts carriers,
wherein each exchangeable inserts carrier is connectable to a main structure of the inserts cleaning device, which main structure comprises the cleaning liquid pump, at least a portion of the liquid feed duct, the recirculation assembly, and the filter device.
3 . The installation according to claim 2 , wherein the installation comprises multiple moulding devices, each having a movable mould member base from which food product moulding inserts can be temporarily detached for cleaning,
wherein a lower number of insert cleaning devices is provided in the installation than the number of said multiple moulding devices, and
wherein all inserts carriers are embodied as exchangeable inserts carriers that all have a common interface with the one or more inserts cleaning devices, so that each exchangeable inserts carrier can be mounted to each inserts cleaning device.
4 . The installation according to claim 1 , wherein the inserts cleaning device is configured so that a main structure of the inserts cleaning device receives multiple inserts carriers simultaneously.
5 . The installation according to claim 1 , the inserts carrier being provided with multiple branch ducts, each leading to a corresponding mounting position of the inserts carrier, wherein an inserts carrier has a feed duct connector assembly that is configured to releasably couple to a feed duct of a main structure of the inserts cleaning device, wherein each inserts carrier is provided with a valve arrangement, having one or more controllable valves for controlling flow of the cleaning liquid through a branch duct.
6 . The installation according to claim 1 , wherein one or more branch ducts of an insert carrier are connected to a common cleaning liquid feed duct, and wherein the installation comprises a valve arrangement that is controlled by a controller, so that during one or more phases of the cleaning of the inserts, one or more branch ducts of an insert carrier are closed whilst one or more other branch ducts connected to the same common cleaning liquid feed duct are open, wherein during said one or more phases all branch ducts except for one branch duct are closed, wherein the valve arrangement is operated to sequentially open one branch duct after another branch duct, whilst closing or keeping closed all other branch ducts.
7 . The installation according to claim 1 , wherein the inserts cleaning device comprises a valve arrangement configured to control flow of the cleaning liquid to each of the mounting positions individually, wherein the inserts cleaning device has a computerized controller that is linked to the valve arrangement to perform a preprogrammed routine including opening and closing of one or more valves.
8 . The installation according to claim 1 , wherein the inserts cleaning device is configured for wireless communication between one or more components on the inserts carrier and an associated circuitry on a main structure of the inserts cleaning device.
9 . The installation according to claim 1 , further comprising a mould member base cleaning device, distinct from the inserts cleaning device, which mould member base cleaning device is used to clean the mould member base once the inserts thereof have been detached.