IP Library › Granted Patent US 12,564,218
Granted Patent B2
US 12,564,218 · App. 17/004,158 · Granted Mar 3, 2026

Dual-chamber aerosol dispenser

Inventor: Vahid Hejazi (Concord, NC)
Assignee: RAI Strategic Holdings, Inc.
A24F40/30A24F40/10A24F40/485A24F40/50A61M11/003A61M11/04A61M15/0021A61M15/0086A61M15/06B05B11/0078A61M2205/3331A61M2205/8206
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Quick Facts
Patent No.
US 12,564,218
App. No.
17/004,158
Granted
Mar 3, 2026
Kind
B2
Abstract

The present disclosure relates to aerosol delivery devices. The aerosol delivery device may include a housing; a first aerosol forming unit comprising: a first chamber configured to contain a first liquid composition; and a first metering orifice in fluid communication with the first chamber and configured to selectively release the first liquid composition in the form of an aerosol with particles of a first average size range; a second aerosol forming unit including: a second chamber configured to contain a second liquid composition; and a second metering orifice in fluid communication with the second chamber and configured to selectively release the second liquid composition in the form of an aerosol with particles of a second average size range that is different from the first average size range.

Claims (31)

1 . An aerosol delivery device, comprising:

a housing;

a first aerosol forming unit comprising:

a first chamber configured to contain a first liquid composition; and

a first metering orifice in fluid communication with the first chamber, wherein the first metering orifice comprises a first metering valve configured to selectively release the first liquid composition from the first chamber and deliver the first liquid composition to a first nozzle, the first nozzle comprising a first orifice that is configured to aerosolize the first liquid composition in the absence of heating such that the aerosol comprises particles of a first average size range;

a second aerosol forming unit comprising:

a second chamber configured to contain a second liquid composition; and

a second metering orifice in fluid communication with the second chamber wherein the second metering orifice comprises a second metering valve configured to selectively release the second liquid composition from the second chamber and deliver the second liquid composition to a second nozzle, the second nozzle comprising a second orifice that is configured to aerosolize the second liquid composition in the absence of heating such that the aerosol comprises particles of a second average size range that is different from the first average size range.

2 . The aerosol delivery device of claim 1 , wherein the first metering orifice is configured to generate an aerosol with sufficiently small particle size for pulmonary administration.

3 . The aerosol delivery device of claim 2 , wherein the first metering orifice is configured to generate an aerosol with an average particle size in the range of about 0.05 microns to about 5 microns.

4 . The aerosol delivery device of claim 1 , wherein the second metering orifice is configured to generate an aerosol with sufficiently large particle size to predominately avoid pulmonary administration.

5 . The aerosol delivery device of claim 4 , wherein the second metering orifice is configured to generate an aerosol with an average particle size in the range of about 1 micron to about 50 microns.

6 . The aerosol delivery device of claim 1 , wherein the first liquid composition and the second liquid composition both comprise a propellant.

7 . The aerosol delivery device of claim 1 , wherein at least one of the first liquid composition and the second liquid composition further comprise a vapor pressure adjusting solvent.

8 . The aerosol delivery device of claim 1 , wherein at least one of the first liquid composition and the second liquid composition further comprise a surfactant.

9 . The aerosol delivery device of claim 1 , wherein at least one of the first liquid composition and the second liquid composition further comprise one or more other ingredients.

10 . The aerosol delivery device of claim 1 , wherein the first liquid composition further comprises an active ingredient.

11 . The aerosol delivery device of claim 10 , wherein the active ingredient is selected from the group consisting of nicotine, stimulants, pharmaceutical ingredients, nutraceutical ingredients, medicinal ingredients, and botanical ingredients.

12 . The aerosol delivery device of claim 1 , wherein the second liquid composition further comprises at least one flavor compound.

13 . The aerosol delivery device of claim 1 , wherein the first metering orifice and the second metering orifice are configured to be activated simultaneously.

14 . The aerosol delivery device of claim 1 , wherein the device further comprises an externally accessible activation element configured to provide for manual activation the device for release of an aerosol.

15 . The aerosol delivery device of claim 14 , wherein the device further comprises a controller, and wherein manual activation of the device with the externally accessible activation element causes the controller to direct the release of an aerosol.

16 . The aerosol delivery device of claim 1 , wherein the device further comprises a puff-activation element configured to provide for release of an aerosol when a user draws on the device.

17 . The aerosol delivery device of claim 16 , wherein the puff-activation element comprises a pressure sensor configured to measure differential pressure in the device.

18 . The aerosol delivery device of claim 17 , wherein the device further comprises a controller in direct communication with the pressure sensor, and wherein the puff-activation element causes the controller to direct release of the aerosol.

19 . The aerosol delivery device of claim 1 , further comprising a power source and one or more control components.

20 . The aerosol delivery device of claim 1 , wherein the pressure within the first chamber and pressure within the second chamber are independently greater than ambient pressure.

21 . The aerosol delivery device of claim 1 , wherein the pressure within the first chamber and the pressure within the second chamber are within the range of about 25 psi to about 150 psi.

22 . The aerosol delivery device of claim 1 , further comprising a mouthpiece portion positioned to receive the aerosol from the first and second metering orifices and having an opening for egress of the aerosol from the mouthpiece portion.

23 . The aerosol delivery device of claim 22 , further comprising one or more channels positioned between the first and second metering orifices and the mouthpiece portion.

24 . The aerosol delivery device of claim 23 , wherein the device comprises a first channel configured to transfer the aerosol from the first metering orifice to the mouthpiece portion and a second channel configured to separately transfer the aerosol from the second metering orifice to the mouthpiece portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2020
From: HEJAZI, VAHID
To: RAI STRATEGIC HOLDINGS, INC.
Reel/Frame 053628/0450 →
Continuity (2)
Provisional Application 62893339 · Aug 29, 2019
Related Publication 20210059301A1 · Mar 4, 2021
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