IP Library › Granted Patent US 12,590,735
Granted Patent B2
US 12,590,735 · App. 17/589,045 · Granted Mar 31, 2026

Passive thermal regulation system and devices thereof

Inventors: Shailesh N. Joshi (Ann Arbor, MI); Dajie Xie (Champaign, IL); Paul V. Braun (Champaign, IL)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; The Board of Trustees of the University of Illinois
F24S70/225C09D5/26C09D5/32F24S80/52F24S2080/013
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Quick Facts
Patent No.
US 12,590,735
App. No.
17/589,045
Granted
Mar 31, 2026
Kind
B2
Abstract

A passive thermal regulation system includes a substrate and a coating. The coating is positioned to encapsulate at least a portion of the substrate. The coating includes a first hydrogel layer and a second hydrogel layer. The first hydrogel layer has a plurality of carbon materials configured to absorb a solar radiation. The second hydrogel layer includes a hydrogel that is different from the first hydrogel layer. The coating, at a first temperature, causes the passive thermal regulation system to passively switch from a solar reflective state to solar absorber state to permit the plurality of carbon materials to absorb the solar radiation. At a second temperature, the coating causes the system to passively switch from the solar absorber state to the solar reflective state where the hydrogel of the second hydrogel layer inhibits the solar radiation from absorption. The second temperature is greater than the first temperature.

Claims (39)

1 . A passive thermal regulation system comprising:

a substrate having an upper surface and an opposite lower surface;

a coating positioned to encapsulate at least a portion of the substrate, the coating comprising:

a first hydrogel layer having a plurality of carbon materials configured to absorb a solar radiation; and

a second hydrogel layer having a hydrogel that is different from the first hydrogel layer; and

a porous layer having an outer face surface and an interface surface, the porous layer further having a plurality of porous materials configured to act as a liquid reservoir for holding a liquid, the porous layer, the first hydrogel layer, and the second hydrogel layer are arranged in a vertically stacked arrangement such that the porous layer is positioned below the first hydrogel layer in a device vertical direction whereby the outer face surface of the porous layer abuts an inner surface of the first hydrogel layer and the interface surface abuts with the upper surface of the substrate,

wherein the coating, at a first temperature, causes the passive thermal regulation system to passively switch from a solar reflective state to solar absorber state to permit the plurality of carbon materials to absorb the solar radiation, and at a second temperature, causes the passive thermal regulation system to passively switch from the solar absorber state to the solar reflective state where the hydrogel of the second hydrogel layer inhibits the solar radiation from absorption, the second temperature being greater than the first temperature and in the solar absorber state, the first hydrogel layer and second hydrogel layer absorbs the liquid held within the plurality of porous materials of the porous layer in the device vertical direction and in the solar reflective state, the porous layer receives the liquid from the first hydrogel layer and second hydrogel layer in the device vertical direction.

2 . The passive thermal regulation system of claim 1 , wherein in the solar absorber state, the plurality of carbon materials configured to absorb the solar radiation to heat the passive thermal regulation system.

3 . The passive thermal regulation system of claim 1 , wherein the solar reflective state where the hydrogel of the second hydrogel layer inhibits the solar radiation from absorption cools the passive thermal regulation system.

4 . The passive thermal regulation system of claim 1 , wherein the first hydrogel layer is positioned below the second hydrogel layer in a device vertical direction.

5 . The passive thermal regulation system of claim 1 , further comprising:

a cover positioned above the second hydrogel layer in a device vertical direction,

wherein the cover and the substrate sandwich the porous layer, the first hydrogel layer and the second hydrogel layer.

6 . The passive thermal regulation system of claim 1 , wherein at the first temperature, the second hydrogel layer will absorb the liquid held within the plurality of porous materials of the porous layer and, at the second temperature, the second hydrogel layer releases the liquid to be collected by the plurality of porous materials of the porous layer.

7 . The passive thermal regulation system of claim 1 , wherein the hydrogel of the second hydrogel layer is a thermochromic PNIPAM hydrogel.

8 . A passive heating and cooling device comprising:

a substrate having an upper surface and an opposite lower surface;

a coating positioned to encapsulate at least a portion of the substrate, the coating comprising:

a first layer disposed on the substrate;

a first hydrogel layer having a plurality of carbon materials configured to absorb a solar radiation; and

a second hydrogel layer comprising a thermochromic PNIPAM hydrogel; and

a porous layer having an outer face surface and an interface surface, the porous layer further having a plurality of porous materials configured to act as a liquid reservoir for holding a liquid, the porous layer, the first hydrogel layer, and the second hydrogel layer are arranged in a vertically stacked arrangement such that the porous layer is positioned below the first hydrogel layer in a device vertical direction whereby the outer face surface of the porous layer abuts an inner surface of the first hydrogel layer and the interface surface abuts with the upper surface of the substrate,

wherein the coating, at a first temperature, causes the passive heating and cooling device to passively switch from a solar reflective state to solar absorber state to permit the plurality of carbon materials to absorb the solar radiation, and at a second temperature, causes the passive heating and cooling device to passively switch from the solar absorber state to the solar reflective state where the thermochromic PNIPAM hydrogel of the second hydrogel layer inhibits the solar radiation from absorption, the second temperature being greater than the first temperature and wherein in the solar absorber state, the first hydrogel layer and the second hydrogel layer absorbs the liquid held within the plurality of porous materials of the porous layer in the device vertical direction and in the solar reflective state, the porous layer receives the liquid from the first hydrogel layer and second hydrogel layer in the device vertical direction.

9 . The passive heating and cooling device of claim 8 , wherein in the solar absorber state, the plurality of carbon materials configured to absorb the solar radiation to heat the passive heating and cooling device.

10 . The passive heating and cooling device of claim 8 , wherein the solar reflective state where the thermochromic PNIPAM hydrogel of the second hydrogel layer inhibits the solar radiation from absorption cools the passive heating and cooling device.

11 . The passive heating and cooling device of claim 8 , wherein the first hydrogel layer is positioned below the second hydrogel layer in a device vertical direction.

12 . The passive heating and cooling device of claim 8 , further comprising:

a cover positioned above the second hydrogel layer in the device vertical direction,

wherein the cover and the substrate sandwich the porous layer, the first hydrogel layer and the second hydrogel layer.

13 . The passive heating and cooling device of claim 8 , wherein at the first temperature, the second hydrogel layer will absorb the liquid held within the plurality of porous materials of the porous layer and, at the second temperature, the second hydrogel layer releases the liquid to be collected by the plurality of porous materials of the porous layer.

14 . A passive thermal regulation system comprising:

a substrate having an upper surface and an opposite lower surface;

a coating positioned to encapsulate at least a portion of the substrate, the coating comprising:

a porous layer having an outer face surface and an interface surface, the porous layer comprising a plurality of porous materials configured to act as a liquid reservoir for holding a liquid;

a first hydrogel layer comprising a plurality of carbon materials configured to absorb a solar radiation; and

a second hydrogel layer comprising a thermochromic PNIPAM hydrogel, the porous layer, the first hydrogel layer, and the second hydrogel layer are arranged in a vertically stacked arrangement such that the porous layer positioned below the first hydrogel layer in a device vertical direction whereby the outer face surface of the porous layer abuts an inner surface of the first hydrogel layer and the interface surface abuts with the upper surface of the substrate,

the coating, at a first temperature, causes the passive thermal regulation system to passively switch from a solar reflective state to solar absorber state to permit the plurality of carbon materials to absorb the solar radiation and where the second hydrogel layer will absorb the liquid held within the plurality of porous materials of the porous layer, and at a second temperature, causes the passive thermal regulation system to passively switch from the solar absorber state to the solar reflective state where the thermochromic PNIPAM hydrogel of the second hydrogel layer inhibits the solar radiation from absorption and the first hydrogel layer and the second hydrogel layer each releases the liquid in the device vertical direction to be collected by the plurality of porous materials of the porous layer, the second temperature being greater than the first temperature and wherein in the solar absorber state, the first hydrogel layer and the second hydrogel layer absorbs the liquid held within the plurality of porous materials of the porous layer in the device vertical direction.

15 . The passive thermal regulation system of claim 14 , wherein in the solar absorber state, the plurality of carbon materials configured to absorb the solar radiation to heat the passive thermal regulation system.

16 . The passive thermal regulation system of claim 14 , wherein the solar reflective state where the thermochromic PNIPAM hydrogel of the second hydrogel layer inhibits the solar radiation from absorption cools the passive thermal regulation system.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2026
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 074449/0109 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF ASSIGNOR ADDING MIDDLE INITIAL, DOC EXECUTION DATES OF ASSIGNORS, UPDATED NAME AND ADDRESS OF ASSIGNEE PREVIOUSLY RECORDED AT REEL: 059227 FRAME: 0875. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Nov 4, 2022
From: BRAUN, PAUL V.; XI, DAJIE
To: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
Reel/Frame 061661/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: JOSHI, SHAILESH N.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 059227/0833 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2022
From: XIE, DAJIE; BRAUN, PAUL
To: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
Reel/Frame 059227/0875 →
Continuity (1)
Related Publication 20230243555A1 · Aug 3, 2023
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