IP Library › Granted Patent US 12,598,968
Granted Patent B2
US 12,598,968 · App. 17/818,062 · Granted Apr 7, 2026

Method of forming patterned structures

Inventors: Yoann Tomczak (Leuven, BE); Ivan Zyulkov (Brussels, BE); David Kurt de Roest (Leuven, BE); Michael Eugene Givens (Oud-Heverlee, BE); Daniele Piumi (Etterbeek, BE); Charles Dezelah (Helsinki, FI)
Assignee: ASM IP Holding, B.V.
H01L21/76879G03F7/0045G03F7/2004H01L21/0274H01L21/28562
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,598,968
App. No.
17/818,062
Granted
Apr 7, 2026
Kind
B2
Abstract

Methods of forming patterned features on a surface of a substrate are disclosed. Exemplary methods include gas-phase formation of a layer comprising an oxalate compound on a surface of the substrate. Portions of the layer comprising the oxalate compound can be exposed to radiation or active species that form exposed and unexposed portions. Material can be selectively deposed onto the exposed or the unexposed portions.

Claims (38)

1 . A method of forming patterned features on a surface of a substrate, the method comprising the steps of:

providing a substrate within a gas-phase reaction chamber;

providing an oxalate derivative precursor to the reaction chamber; and

forming a layer comprising an oxalate compound on a surface of the substrate within the reaction chamber,

wherein the oxalate derivative precursor comprises a compound having a chemical structure according to formula (i),

wherein X is a halogen and R is a hydrocarbyl group or a haloalkyl group.

2 . The method of claim 1 , wherein the oxalate derivative precursor comprises a halide.

3 . The method of claim 1 , wherein the oxalate derivative precursor comprises a hydrocarbyl oxalyl halide.

4 . The method of claim 1 , wherein the oxalate derivative precursor comprises chlorine.

5 . The method of claim 1 , wherein R is a linear alkyl, a cyclic alkyl, a linear alkenyl, a cyclic alkenyl, or an aryl.

6 . The method of claim 1 , wherein the layer comprising the oxalate compound forms a self-assembled monolayer on the surface.

7 . The method of claim 1 , wherein the surface comprises an oxide.

8 . The method of claim 1 , wherein the surface comprises a metal oxide.

9 . The method of claim 1 , wherein the surface comprises one or more of silicon oxide and silicon oxycarbide.

10 . The method of claim 1 , further comprising a step of exposing portions of the layer comprising an oxalate compound to one or more of radiation and excited species to form exposed portions and unexposed portions.

11 . The method of claim 10 , wherein the step of exposing comprises exposing the portions to extreme ultraviolet radiation.

12 . The method of claim 10 , wherein the step of exposing alters a hydrophobicity of the exposed portions.

13 . The method of claim 10 , further comprising a step of selectively depositing material on the exposed portions, wherein the step of selectively depositing material comprises a cyclical deposition process.

14 . The method of claim 13 , wherein the step of selectively depositing material comprises depositing material comprising a metal.

15 . The method of claim 13 , wherein the step of selectively depositing material comprises depositing material selected from the group consisting of a metal, an oxide, a carbide, and a nitride.

16 . The method of claim 10 , further comprising a step of selectively depositing material on the unexposed portions.

17 . The method of claim 16 , wherein the step of selectively depositing material comprises depositing material selected from the group consisting of a metal, an oxide, a carbide, and a nitride.

18 . A method of forming patterned features on a surface of a substrate, the method comprising the steps of:

providing a substrate within a gas-phase reaction chamber;

providing an oxalate derivative precursor to the reaction chamber;

forming a layer comprising an oxalate compound on the surface of the substrate within the reaction chamber;

exposing portions of the layer comprising an oxalate compound to one or more of radiation and excited species to form exposed portions and unexposed portions of the layer; and

selectively depositing material on the exposed portions or the unexposed portions, wherein the oxalate derivative precursor comprises a compound having a chemical structure according to formula (i),

wherein X is a halogen and R is a hydrocarbyl group or a haloalkyl group.

19 . A structure formed according to the method of claim 1 .

20 . A method of forming patterned features on a surface of a substrate, the method comprising the steps of:

providing a substrate within a gas-phase reaction chamber;

providing an oxalate derivative precursor to the reaction chamber;

forming a layer comprising an oxalate compound on a surface of the substrate within the reaction chamber; and

exposing portions of the layer comprising an oxalate compound to one or more of radiation and excited species to form exposed portions and unexposed portions,

wherein the oxalate derivative precursor comprises a halide, and

wherein the oxalate derivative precursor comprises a compound having a chemical structure according to formula (i),

wherein X is a halogen and R is a hydrocarbyl group or a haloalkyl group.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2022
From: TOMCZAK, YOANN; ZYULKOV, IVAN; DE ROEST, DAVID KURT; GIVENS, MICHAEL EUGENE; PIUMI, DANIELE; DEZELAH, CHARLES
To: ASM IP HOLDING B.V.
Reel/Frame 060813/0779 →
Continuity (2)
Provisional Application 63231468 · Aug 10, 2021
Related Publication 20230059464A1 · Feb 23, 2023
References Cited (15)
US 9425059B2 · Park · 2016 [cited by applicant]
US 9929012B1 · Belyansky · 2018 [cited by applicant]
US 10347486B1 · De Silva · 2019 [cited by applicant]
US 10551742B2 · Xu · 2020 [cited by applicant]
US 10782606B2 · Liang · 2020 [cited by applicant]
US 10998191B2 · Church · 2021 [cited by applicant]
US 11314168B2 · Tan · 2022 [cited by examiner]
US 11550222B2 · Singh · 2023 [cited by applicant]
US 20190368040A1 · Kachel · 2019 [cited by examiner]
US 20210033977A1 · Raaijmakers · 2021 [cited by examiner]
US 20210397085A1 · Weidman · 2021 [cited by applicant]
US 20220197147A1 · Liang · 2022 [cited by applicant]
US 20220342301A1 · Weidman · 2022 [cited by applicant]
US 20220365434A1 · Nardi · 2022 [cited by applicant]
Miles Wilklow-Marnell, et al. “First-row transitional-metal oxalate resists for EUV,” J. Micro/Nanolith. MEMS MOEMS 17(4) 043507 (Dec. 19, 2018). [cited by applicant]