IP Library Granted Patent US 12,610,981
Granted Patent B2
US 12,610,981 · App. 18/649,109 · Granted Apr 28, 2026

Capsules including embedded heaters and heat-not-burn (HNB) aerosol-generating devices

Inventors: Zack W. Blackmon (Williamsburg, VA); Eric Hawes (Midlothian, VA); Rangaraj S. Sundar (Midlothian, VA); Raymond W. Lau (Glen Allen, VA); Jarrett Keen (Richmond, VA); Yannick Hourmand (Haslingfield, GB)
Assignee: Altria Client Services LLC
A24F40/20A24F40/42A24F40/46
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Quick Facts
Patent No.
US 12,610,981
App. No.
18/649,109
Granted
Apr 28, 2026
Kind
B2
Abstract

A capsule for an aerosol-generating device may include a housing defining inlet openings, outlet openings, and a chamber between the inlet openings and the outlet openings. The chamber may have a longest dimension extending from at least one of the inlet openings to a corresponding one of the outlet openings. An aerosol-forming substrate may be disposed within the chamber of the housing. A heater may extend into the housing from an exterior thereof. The heater includes a first end section, an intermediate section, and a second end section. The intermediate section may be disposed within the aerosol-forming substrate in the chamber. An aerosol-generating device may include the capsule, a mouthpiece, and a device body, wherein the mouthpiece is configured to engage with the capsule, and the device body is configured to receive and retain the capsule and the mouthpiece.

Claims (51)

1 . A capsule for an aerosol-generating device, comprising:

a body portion containing an aerosol-forming substrate, the body portion including,

a first body component defining first upstream grooves and first downstream grooves, and

a second body component defining second upstream grooves and second downstream grooves, the first upstream grooves and the second upstream grooves defining inlet openings, the first downstream grooves and the second downstream grooves defining outlet openings; and

a heater extending into the body portion, the heater including an intermediate segment internal to the body portion and external segments external to the body portion.

2 . The capsule of claim 1 , further comprising:

a base portion configured to engage with the body portion.

3 . The capsule of claim 2 , wherein the body portion defines a chamber between the inlet openings and the outlet openings.

4 . The capsule of claim 3 , wherein the base portion defines an air channel in fluidic communication with the chamber via the inlet openings.

5 . The capsule of claim 3 , wherein

the first body component defines a first recess,

the second body component defines a second recess, and

the first recess and the second recess collectively define the chamber.

6 . The capsule of claim 3 , wherein the heater extends through the base portion such that the intermediate segment is within the chamber.

7 . The capsule of claim 2 , wherein the first body component and the second body component are configured to clamp onto the base portion.

8 . The capsule of claim 1 , further comprising:

an annular member configured to hold together the first body component and the second body component.

9 . The capsule of claim 1 , wherein the first body component and the second body component are identical and complementary structures.

10 . The capsule of claim 1 , wherein the first body component is configured to removably couple to the second body component.

11 . An aerosol-generating device, comprising:

a capsule including,

a body portion configured to contain an aerosol-forming substrate, the body portion including,

a first body component defining first upstream grooves and first downstream grooves, and

a second body component defining second upstream grooves and second downstream grooves, the first upstream grooves and the second upstream grooves defining inlet openings, the first downstream grooves and the second downstream grooves defining outlet openings, and

a heater extending into the body portion, the heater including an intermediate segment internal to the body portion and external segments external to the body portion;

a mouthpiece configured to engage with the capsule so as to be in fluidic communication with the outlet openings of the capsule; and

a device body configured to receive and retain the capsule and the mouthpiece, the device body including a power source configured to supply an electric current to the heater,

wherein the device body includes a door configured to open to permit an insertion of the capsule and the mouthpiece and configured to close to retain the capsule and the mouthpiece, and

wherein the mouthpiece includes a mouth end and an opposing capsule end, the capsule end being larger than the mouth end and configured to prevent a disengagement of the mouthpiece from the capsule when the door of the device body is closed.

12 . An aerosol-generating device, comprising:

a capsule including,

a body portion configured to contain an aerosol-forming substrate, the body portion including,

a first body component defining first upstream grooves and first downstream grooves, and

a second body component defining second upstream grooves and second downstream grooves, the first upstream grooves and the second upstream grooves defining inlet openings, the first downstream grooves and the second downstream grooves defining outlet openings, and

a heater extending into the body portion, the heater including an intermediate segment internal to the body portion and external segments external to the body portion;

a mouthpiece configured to engage with the capsule so as to be in fluidic communication with the outlet openings of the capsule; and

a device body configured to receive and retain the capsule and the mouthpiece, the device body including a power source configured to supply an electric current to the heater.

13 . The aerosol-generating device of claim 12 , wherein the device body includes a door configured to open to permit an insertion of the capsule and the mouthpiece and configured to close to retain the capsule and the mouthpiece.

14 . The aerosol-generating device of claim 12 , further comprising:

a base portion configured to engage with the body portion.

15 . The aerosol-generating device of claim 14 , wherein the body portion defines a chamber between the inlet openings and the outlet openings.

16 . The aerosol-generating device of claim 15 , wherein the base portion defines an air channel in fluidic communication with the chamber via the inlet openings.

17 . The aerosol-generating device of claim 15 , wherein

the first body component defines a first recess,

the second body component defines a second recess, and

the first recess and the second recess collectively define the chamber.

18 . The aerosol-generating device of claim 15 , wherein the heater extends through the base portion such that the intermediate segment is within the chamber.

19 . The aerosol-generating device of claim 14 , wherein the first body component and the second body component are configured to clamp onto the base portion.

20 . The aerosol-generating device of claim 12 , further comprising:

an annular member configured to hold together the first body component and the second body component.

21 . The aerosol-generating device of claim 12 , wherein the first body component and the second body component are identical and complementary structures.

Continuity (2)
Continuation 17151277 · Jan 18, 2021
Related Publication 20240277047A1 · Aug 22, 2024
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