IP Library › Granted Patent US 12,629,220
Granted Patent B2
US 12,629,220 · App. 17/953,898 · Granted May 19, 2026

Jointed control platform

Inventor: Ryan C. Abbott (San Jose, CA)
Assignee: Intuitive Surgical Operations, Inc.
A61B34/30A61B34/20A61B34/70A61B34/71B25J9/0084B25J9/04A61B2017/00477A61B2034/302A61B2034/305
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Quick Facts
Patent No.
US 12,629,220
App. No.
17/953,898
Filed
Sep 27, 2022
Granted
May 19, 2026
Kind
B2
Art Unit
3792
USPC
606/1
Abstract

A medical device having a force transmission mechanism that includes a chassis having a pivotal support that defines a first axis. An axle is supported by the pivotal support and is free to rotate around the first axis of rotation. The axle defines a second axis of rotation perpendicular to the first axis of rotation. A first control arm is coupled to a first end of the axle and is free to rotate around the second axis of rotation. A second control arm is coupled to an opposite second end of the axle and is free to rotate around the second axis of rotation independently of the first control arm. A distal component is coupled to an elongate tube that is coupled to the chassis. Four drive elements coupled to the control arms control motion of the distal component. In one implementation, the medical device is a teleoperated surgical instrument.

Claims (69)

1 . A medical device including a proximal control mechanism for transferring motion from an actuator to a medical tool, comprising:

the proximal control mechanism, an elongate tube, a distal component, a first drive element, and a second drive element;

the distal component comprising the medical tool;

the elongate tube having a first end coupled to the proximal control mechanism and a second end opposite the first end, the second end coupled to the distal component;

the proximal control mechanism comprising a chassis supporting a pivotal support, an axle, and a control arm, the control arm being positioned entirely within a perimeter boundary of the chassis;

the pivotal support defining a first axis of rotation;

the axle comprising a first end and a second end opposite the first end, a second axis of rotation being defined through the first end of the axle and the second end of the axle, the axle being supported by the pivotal support so that the axle is free to rotate in the pivotal support around the first axis of rotation, and the second axis of rotation is perpendicular to the first axis of rotation;

a first control point being defined on the control arm, and a second control point being defined on the control arm spaced apart from the first control point;

the first end of the axle being coupled to the control arm between the first control point and the second control point, the control arm rotatable around the second axis of rotation;

the first drive element being coupled between the first control point and the distal component; and

the second drive element being coupled between the second control point and the distal component.

2 . The medical device of claim 1 , further comprising:

a first drive input coupled to the axle at a first drive input coupling; and

a second drive input coupled to the control arm at a second drive input coupling, wherein the control arm and the second drive input rotate relative to one another around the first axis of rotation at the second drive input coupling.

3 . The medical device of claim 2 , wherein:

the first drive input comprises a first lever, and the first drive input coupling comprises a first sliding coupling; and

the second drive input comprises a second lever, and the second drive input coupling comprises a second sliding coupling.

4 . The medical device of claim 1 , wherein:

the first drive element and the second drive element form a first loop with reference to a first moving part of the distal component.

5 . The medical device of claim 1 , wherein:

the axle further comprises a first pin and a second pin opposite the first pin; and

the axle is supported by the pivotal support at the first pin and the second pin.

6 . The medical device of claim 1 , wherein the control arm is a first control arm, the medical device further comprising:

a second control arm coupled to a second end of the axle, the first axis of rotation being equidistant from the first control arm and the second control arm.

7 . The medical device of claim 6 , wherein the first control arm and the second control arm are the same length.

8 . The medical device of claim 6 , further comprising:

a third control point and a fourth control point on the second control arm, the axle being between and spaced apart from the first, second, third, and fourth control points.

9 . The medical device of claim 8 , wherein the axle is equidistant from the first, second, third, and fourth control points.

10 . The medical device of claim 1 , further comprising:

a first lever coupled to the axle such that an effort applied to the first lever causes the axle to rotate about the first axis of rotation.

11 . The medical device of claim 6 , further comprising:

a first lever and a second lever, the first lever coupled to one of the first control arm and the second control arm, and the second lever coupled to the other one of the first control arm and the second control arm such that an effort applied to one of the first lever and the second lever causes the one of the first control arm and the second control arm to rotate about the second axis of rotation.

12 . A medical device including a proximal control mechanism for transferring motion from an actuator to a medical tool, comprising:

means for pivotally supporting an axle that defines a first axis of rotation within the proximal control mechanism;

means for rotating the axle around the first axis of rotation, the axle having a first end, a second end opposite the first end, and a second axis of rotation defined between the first and second ends of the axle, the second axis of rotation being perpendicular to the first axis of rotation;

a first control arm coupled to the first end of the axle;

a second control arm coupled to the second end of the axle;

means for rotating the first control arm around the second axis of rotation; and

means for rotating the second control arm around the second axis of rotation independently of rotation of the first control arm.

13 . The medical device of claim 12 , further comprising means for transferring motion of the first control arm and the second control arm to an end effector.

14 . The medical device of claim 12 , wherein the means for pivotally supporting the axle includes a chassis, the medical device further comprising:

an elongate tube having a proximal end portion coupled to the chassis; and

a medical tool coupled to a distal end portion of the elongate tube.

15 . The medical device of claim 14 , further comprising:

a first drive element coupled to the first control arm, extending through the elongate tube, and coupled to the medical tool;

a second drive element coupled to the second control arm, extending through the elongate tube, and coupled to the medical tool; and

the rotation of the first control arm and the second control arm causing motion of the medical tool via the first drive element and the second drive element.

16 . A medical device including a proximal control mechanism for transferring motion from an actuator to a medical tool, comprising:

a chassis pivotally supporting an axle, the chassis being within the proximal control mechanism and defining a first axis of rotation;

an elongate tube having a proximal end portion coupled to the chassis;

the medical tool coupled to a distal end portion of the elongate tube;

a control arm coupled to the axle and configured to rotate around the first axis of rotation,

a lever coupled to the axle, the axle having a first end, a second end opposite the first end, and a second axis of rotation defined between the first end of the axle and the second end of the axle, the second axis of rotation being perpendicular to the first axis of rotation; and

a lead screw coupled to the chassis and coupled to the lever, the lead screw configured to rotate the lever, which causes the control arm to rotate around the second axis of rotation.

17 . The medical device of claim 16 , further comprising:

a first control point defined on the control arm, and a second control point defined on the control arm spaced apart from the first control point,

the first end of the axle being coupled to the control arm between the first control point and the second control point.

18 . The medical device of claim 16 , wherein the control arm is a first control arm, the medical device further comprising:

a second control arm coupled to the axle and configured to rotate around the second axis of rotation,

the lead screw configured to rotate the lever around the first axis of rotation, which causes the second control arm to rotate around the second axis of rotation independently of rotation of the first control arm.

19 . The medical device of claim 18 , further comprising:

a first control point defined on the first control arm, and a second control point defined on the first control arm spaced apart from the first control point;

a third control point defined on the second control arm, and a fourth control point defined on the second control arm spaced apart from the third control point; and

the first end of the axle being coupled to the first control arm between the first control point and the second control point, and the second end of the axle being coupled to the second control arm between the third control point and the fourth control point.

20 . The medical device of claim 16 , further comprising:

a drive element coupled to the control arm, extending through the elongate tube, and coupled to the medical tool, and

rotation of the control arm causes motion of the medical tool via the drive element.

21 . The medical device of claim 1 , wherein:

as the control arm rotates about the second axis of rotation, one of the first control point and the second control point moves from a first position to a second position closer to the chassis than the first position, and the other of the first control point and the second control point moves from a third position to a fourth position further from the chassis than the third position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2022
From: ABBOTT, RYAN C.
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 061248/0935 →
Continuity (3)
Continuation 16269159 · Feb 6, 2019
Provisional Application 62628133 · Feb 8, 2018
Related Publication 20230119001A1 · Apr 20, 2023
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Stadtfeld H, Dr., “Tribology Aspects in Angular Transmission Systems: Part VIII—Super-Reduction Hypoid Gears,” Gear Technology, Aug. 2011, URL: http://www.geartechnology.com/issues/0811x/superhypoid.pdf , pp. 42-48. [cited by applicant]
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