IP Library › Granted Patent US 12,635,235
Granted Patent B2
US 12,635,235 · App. 18/326,241 · Granted May 19, 2026

Semiconductor devices and methods of fabricating the same

Inventors: Shuen-Shin Liang (Hsinchu, TW); Hong-Mao Lee (Hsinchu, TW); Sung-Li Wang (Hsinchu, TW); Yan-Ming Tsai (Hsinchu, TW); Po-Chin Chang (Hsinchu, TW); Wei-Yip Loh (Hsinchu, TW); Harry Chien (Hsinchu, TW); Pei-Hua Lee (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H10D84/853H10D62/83H10D64/01H10D64/017H10D64/62H10D84/0193H10D84/038
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Quick Facts
Patent No.
US 12,635,235
App. No.
18/326,241
Granted
May 19, 2026
Kind
B2
Abstract

A semiconductor device includes a semiconductor fin protruding from a substrate. The semiconductor device includes a P-type device over the semiconductor fin and an N-type device over the semiconductor fin. The P-type device includes a first source/drain (S/D) feature adjacent a first gate structure. The P-type device includes a dipole layer over the first S/D feature, where the dipole layer includes a first metal and a second metal different from the first metal. The P-type device further includes a first silicide layer over the dipole layer, where the first silicide layer includes the first metal. The N-type device includes a second S/D feature adjacent a second gate structure. The N-type device further includes a second silicide layer directly contacting the second S/D feature, where the second silicide layer includes the first metal, and where a composition of the second silicide layer is different from that of the dipole layer.

Claims (48)

1 . A semiconductor device, comprising:

a semiconductor layer protruding from a substrate, the semiconductor layer including a first channel region and a second channel region;

a first source/drain (S/D) feature in the semiconductor layer adjacent the first channel region, the first S/D feature configured as a P-type S/D feature;

a second S/D feature in the semiconductor layer adjacent the second channel region, the second S/D feature configured as an N-type S/D feature;

a first silicide layer over the first S/D feature and including a first metal;

an interfacial layer between the first silicide layer and the first S/D feature, the interfacial layer including the first metal and a second metal different from the first metal, wherein a concentration of the second metal is greater than a concentration of the first metal; and

a second silicide layer over and directly contacting the second S/D feature, the second silicide layer including the first metal.

2 . The semiconductor device of claim 1 , wherein the second metal includes molybdenum, ruthenium, nickel, cobalt, platinum, tungsten, or combinations thereof.

3 . The semiconductor device of claim 1 , wherein the first S/D feature includes silicon germanium and the second S/D feature includes silicon, and wherein the interfacial layer further includes silicon and germanium.

4 . The semiconductor device of claim 3 , wherein the first S/D feature includes a Ge pile-up region adjacent the interfacial layer.

5 . The semiconductor device of claim 1 , wherein a concentration of the first metal in the first silicide layer is greater than a concentration of the first metal in the interfacial layer.

6 . The semiconductor device of claim 1 , wherein the concentration of the second metal is greater than a concentration of the first metal in the interfacial layer near the first S/D feature.

7 . The semiconductor device of claim 1 , wherein the concentration of the second metal increases across the interfacial layer toward the first S/D feature.

8 . The semiconductor device of claim 1 , wherein the concentration of the first metal decreases across the interfacial layer toward the first S/D feature.

9 . A semiconductor device, comprising:

a substrate;

a semiconductor fin protruding from the substrate;

a P-type device over the semiconductor fin, including:

a first gate structure engaging with a first channel region of the semiconductor fin;

a first source/drain (S/D) feature adjacent the first gate structure;

a dipole layer over the first S/D feature and including a first metal and a second metal different from the first metal;

a first silicide layer over the dipole layer, the first silicide layer including the first metal; and

an interfacial layer disposed between the first S/D feature and the first silicide layer; and

an N-type device over the semiconductor fin, including:

a second gate structure engaging with a second channel region of the semiconductor fin;

a second S/D feature adjacent the second gate structure; and

a second silicide layer directly contacting the second S/D feature, the second silicide layer including the first metal and having a composition different from that of the dipole layer.

10 . The semiconductor device of claim 9 , further comprising:

a first S/D contact coupled with the first S/D feature through the dipole layer and the first silicide layer; and

a second S/D contact coupled with the second S/D feature through the second silicide layer.

11 . The semiconductor device of claim 9 , wherein the P-type device and the N-type device are stacked vertically along a direction protruding from the substrate, the semiconductor device further comprising an S/D contact extending along sidewalls of the first S/D feature and the second S/D feature, wherein the S/D contact is coupled with the first S/D feature through the dipole layer and the first silicide layer and with the second S/D feature through the second silicide layer.

12 . The semiconductor device of claim 9 , wherein the first S/D feature includes silicon and germanium, wherein the first S/D feature directly contacts the dipole layer at a first interface, and wherein a concentration of germanium decreases from the first interface toward a bulk portion of the first S/D feature.

13 . The semiconductor device of claim 12 , wherein the dipole layer directly contacts the first silicide layer at a second interface, wherein a concentration of the first metal decreases from the second interface toward the first interface, wherein a concentration of the second metal increases from the second interface toward the first interface, and wherein a concentration of germanium increases from the second interface toward the first interface.

14 . A semiconductor device, comprising:

a substrate;

a first device comprising a first source/drain feature and a first channel region arranged adjacent the first source/drain feature;

a second device comprising a second source/drain feature and a second channel region arranged adjacent the first source/drain feature,

wherein the first device and the second device are stacked vertically along a first direction that protrudes from the substrate;

wherein the second source/drain feature is stacked over the first source/drain feature along the first direction; and

a contact opening extending along sidewalls of the first source/drain feature and the second source/drain feature in the first direction.

15 . The semiconductor device of claim 14 , further comprising:

an etch stop layer disposed over the first source/drain feature and the second source/drain feature; and

an interlayer dielectric disposed over the first source/drain feature and the second source/drain feature.

16 . The semiconductor device of claim 14 , further comprising a first metal layer disposed over the first source/drain feature and a second metal layer disposed over the second source/drain feature.

17 . The semiconductor device of claim 16 , wherein the first metal layer and the second metal layer each comprise a metal halide.

18 . The semiconductor device of claim 14 , further comprising a first dipole layer disposed over the first source/drain feature.

19 . The semiconductor device of claim 18 , further comprising a first silicide layer disposed over the first dipole layer and a second silicide layer disposed over the second source/drain feature.

20 . The semiconductor device of claim 19 , further comprising a contact disposed in the contact opening, wherein the contact is in contact with the first silicide layer and the second silicide layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2023
From: LIANG, SHUEN-SHIN; LEE, HONG-MAO; WANG, SUNG-LI; TSAI, YAN-MING; CHANG, PO-CHIN; LOH, WEI-YIP; CHIEN, HARRY; LEE, PEI-HUA
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 063807/0526 →
Continuity (1)
Related Publication 20240405023A1 · Dec 5, 2024
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