IP Library Granted Patent US 12,651,982
Granted Patent B2
US 12,651,982 · App. 18/483,103 · Granted Jun 9, 2026

Electrostatic clutches with high strength substrate fabric

Inventors: Paul A. Gilmore (Ann Arbor, MI); Yuyang Song (Ann Arbor, MI); Umesh N. Gandhi (Farmington Hills, MI)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; Toyota Jidosha Kabushiki Kaisha
H02N13/00
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Quick Facts
Patent No.
US 12,651,982
App. No.
18/483,103
Granted
Jun 9, 2026
Kind
B2
Abstract

An electrostatic clutch includes a pair of electrodes configured to be attached to a base material of the electrostatic clutch. The pair of electrodes individually comprise a high strength substrate fabric configured to be attached to the base material and a dielectric layer coupled to the high strength substrate fabric.

Claims (33)

1 . An electrostatic clutch comprising:

a pair of electrodes configured to be attached to a separate fabric base material, the pair of electrodes individually comprising:

a high strength substrate fabric configured to be attached to the separate fabric base material; and

a dielectric layer coupled to the high strength substrate fabric.

2 . The electrostatic clutch of claim 1 , wherein the high strength substrate fabric is selected from the group consisting of carbon fabric and carbon tape.

3 . The electrostatic clutch of claim 1 , wherein the pair of electrodes individually further comprise a conductive layer and the high strength substrate fabric is an ultra-high-molecular-weight polyethylene polyester laminate.

4 . The electrostatic clutch of claim 3 , wherein the conductive layer is sandwiched between the high strength substrate fabric and the dielectric layer.

5 . The electrostatic clutch of claim 4 , wherein the conductive layer is a conductive polymer layer.

6 . The electrostatic clutch of claim 5 , wherein the conductive layer is in direct contact with the high strength substrate fabric and the dielectric layer.

7 . The electrostatic clutch of claim 6 , wherein the high strength substrate fabric is the ultra-high-molecular-weight polyethylene polyester laminate with a conducting polymer conformal coating.

8 . The electrostatic clutch of claim 3 , further comprising a clutch substrate layer coupled to the conductive layer and the high strength substrate fabric.

9 . The electrostatic clutch of claim 8 , wherein the clutch substrate layer is sandwiched between the high strength substrate fabric and the conductive layer.

10 . The electrostatic clutch of claim 9 , wherein the clutch substrate layer is in direct contact with the high strength substrate fabric and the conductive layer.

11 . The electrostatic clutch of claim 10 , wherein the clutch substrate layer is heat pressed and coupled to the high strength substrate fabric.

12 . The electrostatic clutch of claim 11 , wherein the clutch substrate layer is biaxially-oriented polyethylene terephthalate.

13 . The electrostatic clutch of claim 1 , wherein the high strength substrate fabric is stitched to the base material of the electrostatic clutch.

14 . The electrostatic clutch of claim 13 , wherein a bonding strength of the high strength substrate fabric bonded to the base material is greater than a tensile strength of the base material.

15 . The electrostatic clutch of claim 14 , wherein a bonding strength of each of the pair of electrodes bonded to the base material is greater than a tensile strength of the base material.

16 . The electrostatic clutch of claim 1 , wherein the high strength substrate fabric is bonded to the base material of the electrostatic clutch with an adhesive and a bonding strength of the high strength substrate fabric bonded to the base material is greater than a tensile strength of the base material.

17 . An electrostatic clutch comprising:

a pair of electrodes configured to be attached to a separate fabric base material, wherein the pair of electrodes individually comprise:

a high strength substrate fabric attached to the separate fabric base material;

a dielectric layer coupled to the high strength substrate fabric;

a conductive layer, wherein the conductive layer is sandwiched between and in direct contact with the high strength substrate fabric and the dielectric layer; and

a clutch substrate layer coupled to the conductive layer and the high strength substrate fabric, wherein the clutch substrate layer is sandwiched between and in direct contact with the high strength substrate fabric and the conductive layer.

18 . The electrostatic clutch of claim 17 , wherein the high strength substrate fabric is stitched to the separate fabric base material of the electrostatic clutch and a bonding strength of the high strength substrate fabric bonded to the base material is greater than a tensile strength of the base material.

19 . The electrostatic clutch of claim 17 , wherein the high strength substrate fabric is bonded to the separate fabric base material of the electrostatic clutch with an adhesive and a bonding strength of the high strength substrate fabric bonded to the base material is greater than a tensile strength of the base material.

20 . An electrostatic clutch comprising:

a pair of electrodes configured to be attached to a separate fabric base material, wherein the pair of electrodes individually comprise:

a high strength substrate fabric configured to be attached to the separate fabric base material, wherein the high strength substrate fabric is an ultra-high-molecular-weight polyethylene polyester laminate;

a dielectric layer coupled to the high strength substrate fabric;

a conductive layer, wherein the conductive layer is sandwiched between and in direct contact with the high strength substrate fabric and the dielectric layer; and

a clutch substrate layer coupled to the conductive layer and the high strength substrate fabric, wherein the clutch substrate layer is sandwiched between and in direct contact with the high strength substrate fabric and the conductive layer, and wherein the clutch substrate layer is biaxially-oriented polyethylene terephthalate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2026
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 074956/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2023
From: GILMORE, PAUL A.; SONG, YUYANG; GANDHI, UMESH N.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 065232/0419 →
Continuity (1)
Related Publication 20250119077A1 · Apr 10, 2025
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