Granted Patent B2

US 12,655,649 · App. 18/567,866 · Granted Jun 16, 2026

Inventors: Jens-Jørgen Hansen (Højbjerg, DE); Torben Ladegaard Baun (Skødstrup, DK); Jesper Lykkegaard Neubauer (Hornslet, DK); Christian Skov (Videbæk, DK)

Assignee: Vestas Wind Systems A/S

E04H12/20F03D13/112F03D13/201F05B2240/917

Abstract

Claims (38)

1 . A wind turbine supported by a plurality of cables, the wind turbine comprising:

a tower comprising:

at least two tower sections, including an upper section having a lower end and a lower section having an upper end, the lower section at its upper end including an inwardly directed flange having a plurality of first through-bores, the upper section at its lower end including an inwardly directed flange having a plurality of second through-bores; and

an interface module secured to the upper end of the lower section and including an annular member from which one or more ears extend outwardly, each ear being configured to be coupled to one of the plurality of cables, the annular member including a plurality of first bores that align with the plurality of first through-bores in the inwardly directed flange of the lower section, each of the plurality of first bores has a screw thread, the annular member includes a plurality of second bores that align with the plurality of second through-bores in the inwardly directed flange of the upper section, each of the plurality of second bores having a screw thread; and

an energy generating unit being disposed on the tower and configured to produce electrical energy from wind;

wherein the annular member includes an outside surface, a top surface, a bottom surface, and an inner surface, the inner surface including a channel, wherein the plurality of first bores and the plurality of second bores extend only partway into the annular member and terminate at a location spaced between the channel and the outer surface.

2 . The wind turbine of claim 1 , wherein the lower section includes a wall from which the inwardly directed flange extends, each ear extends outwardly and downwardly from the annular member so that a neutral axis of the ear intersects a neutral axis of the annular member at a neutral axis of the wall.

3 . The wind turbine of claim 1 , further including a plurality of threaded fasteners, individual ones of the plurality of fasteners extending through individual ones of the plurality of first through-bores and engaging the screw thread of each of the plurality of first bores to secure the interface module to the lower section.

4 . The wind turbine of claim 1 , wherein the annular member including a plurality of third bores, the third bores are through-bores that open in the channel, wherein the inwardly directed flange having a second set of first through-bores, wherein the third bores align with the second set of first through-bores in the inwardly directed flange, wherein the channel is configured to receive a nut, and wherein the nut is threadable onto a bolt inserted through the third bore.

5 . The wind turbine of claim 1 , wherein each cable is coupled to a respective ear at a cardan joint.

6 . The wind turbine of claim 1 , wherein each ear includes a pair of spaced-apart flanges.

7 . The wind turbine of claim 1 , wherein each cable is coupled to a respective ear at a joint, and the joint includes two rotational axes that are each oriented in a respective plane parallel to one another while being perpendicular to a vertical tower axis.

8 . The wind turbine of claim 7 , wherein the two rotational axes are spaced apart by a flexible arm.

9 . The wind turbine of claim 8 , wherein the annular member further includes a stop and the flexible arm includes a stop that is configured to contact the stop on the annular member to provide a limit to rotational movement of the flexible arm when the flexible arm rotates under the influence of gravity.

10 . The wind turbine of claim 1 , wherein the annular member forms a non-segmented, continuous ring.

11 . The wind turbine of claim 1 , wherein the annular member comprises a collection of separate segments that are configured to be assembled together, each segment defining a circular arc and being coupled to other segments at a joint at each end of the circular arc.

12 . The wind turbine of claim 11 , wherein the annular member consists of three segments, each segment including at least two of the one or more ears.

13 . A wind turbine supported by a plurality of cables, the wind turbine comprising:

a tower comprising:

at least two tower sections, including an upper section having a lower end and a lower section having an upper end, the lower section at its upper end including an inwardly directed flange, the inwardly directed flange having a plurality of first through-bores and a wall from which the inwardly directed flange extends; and

an interface module secured to the upper end of the lower section and including an annular member from which one or more ears extend outwardly and downwardly so that a neutral axis of the ear intersects a neutral axis of the annular member at a neutral axis of the wall, each ear being configured to be coupled to one of the plurality of cables, the annular member including a plurality of first bores that align with the plurality of first through-bores in the inwardly directed flange, and

an energy generating unit being disposed on the tower and configured to produce electrical energy from wind;

wherein the annular member includes an outside surface, a top surface, a bottom surface, and an inner surface, the inner surface including a channel, wherein the plurality of first bores and the plurality of second bores extend only partway into the annular member and terminate at a location spaced between the channel and the outer surface.

14 . A method of installing a wind turbine including an energy generating unit and a wind turbine tower to be coupled to a plurality of cables, the method comprising:

installing at least one lower tower section on a foundation, an uppermost one of the at least one lower tower section having an upper end and including an inwardly directed flange at its upper end, the inwardly directed flange having a plurality of first through-bores;

installing an interface module on the upper end of the at least one lower tower section, the interface module including an annular member and a plurality of ears extending outwardly, each ear for receiving one of the plurality of cables, the annular member including a plurality of first bores, wherein installing includes aligning the plurality of first bores with the plurality of first through-bores in the inwardly directed flange, wherein the annular member includes an outside surface, a top surface, a bottom surface, and an inner surface, the inner surface including a channel, wherein the plurality of first bores extend only partway into the annular member and terminate at a location spaced between the channel and the outer surface;

inserting a plurality of threaded fasteners through individual ones of the plurality of first through-bores and into individual ones of the plurality of first bores to secure the interface module to the uppermost one of the at least one lower tower section;

after securing the interface module, tensioning each cable between one of the plurality of ears and an anchor and

after tensioning, installing the energy generating unit on the wind turbine tower,

wherein inserting the plurality of fasteners includes securing the interface module to the upper most one of the at least one lower tower section and prior to installing the energy generating unit, the method further comprising:

installing an upper tower section on the interface module.

15 . The method of claim 14 , wherein the plurality of first bores include a screw thread and wherein inserting the plurality of threaded fasteners includes threading at least one threaded fastener to engage the screw thread of one first bore.

16 . The method of claim 14 , wherein the upper tower section includes an inwardly directed flange at one end thereof, the inwardly directed flange including a plurality of second through-bores, and the annular member includes a plurality of second bores, each of the plurality of second bores having a screw thread, and wherein installing the upper tower section includes aligning the second through-bores with the second bores and inserting a plurality of threaded fasteners through the second through-bores and into the second bores to engage the screw thread of the second bore to secure the upper tower section to the interface module.

17 . The method of claim 14 , wherein the plurality of first bores in the annular member are blind bores and wherein inserting the plurality of threaded fasteners includes inserting the threaded fasteners upwardly through the first through-bores and into the blind bores.

18 . The method of claim 14 , wherein prior to installing the interface module, the method further comprises:

attaching one or more of the plurality of cables to one or more of the plurality of ears.

19 . The method of claim 18 , wherein during installing the interface module, the method includes separating the attached cables to create an opening sized to allow the upper most of the at least one tower section to pass through the opening.

20 . The method of claim 16 , wherein the plurality of second bores extend only partway into the annular member and terminate at a location spaced between the channel and the outer surface.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (22)