IP Library › Granted Patent US 12,663,593
Granted Patent B2
US 12,663,593 · App. 18/513,147 · Granted Jun 23, 2026

Structures for a photonics chip that enable external communication

Inventors: Arpan Dasgupta (Beacon, NY); Kevin Dezfulian (Arlington, VA); Yusheng Bian (Ballston Lake, NY); Norman Robson (Fishkill, NY); Brittany Hedrick (Lagrangeville, NY); Thomas Houghton (Marlboro, NY); Kenneth J. Giewont (Hopewell Junction, NY); Koushik Ramachandran (Wappingers Falls, NY); Daniel W. Fisher (Clifton Park, NY)
Assignee: GlobalFoundries U.S. Inc.
G02B6/4206G02B6/4214
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Quick Facts
Patent No.
US 12,663,593
App. No.
18/513,147
Filed
Nov 17, 2023
Granted
Jun 23, 2026
Kind
B2
Art Unit
2874
USPC
385/43
Abstract

Structures for a photonics chip that enable external communication and methods of forming such structures. The structure comprises a spot-size converter, a body on a semiconductor substrate, and a dielectric layer on the semiconductor substrate. The body includes a surface adjacent to the spot-size converter and a reflector on the surface. The dielectric layer includes a recess disposed above the spot-size converter and the reflector.

Claims (40)

1 . A structure for a photonics chip, the structure comprising:

a semiconductor substrate;

a spot-size converter;

a body on the semiconductor substrate, the body including a surface adjacent to the spot-size converter and a first reflector on the surface;

a first dielectric layer on the semiconductor substrate, the first dielectric layer including a first recess disposed above the spot-size converter and the first reflector; and

a second dielectric layer between the first dielectric layer and the semiconductor substrate, the second dielectric layer including an opening penetrating through the second dielectric layer to a portion of the semiconductor substrate,

wherein the body is disposed inside the opening on the portion of the semiconductor substrate.

2 . The structure of claim 1 wherein the spot-size converter includes a waveguide core disposed on the second dielectric layer adjacent to the first reflector on the surface of the body.

3 . The structure of claim 2 wherein the waveguide core includes a tapered section and an end surface that are adjacent to the first reflector on the surface of the body.

4 . The structure of claim 1 wherein the spot-size converter includes a waveguide core having a longitudinal axis, and the surface of the body and the first reflector on the surface of the body are inclined relative to the longitudinal axis of the waveguide core.

5 . The structure of claim 4 wherein the first reflector comprises a metal layer.

6 . The structure of claim 4 wherein the first reflector is a distributed Bragg reflector including a plurality of first layers and a plurality of second layers that alternate with the first layers, the first layers comprise a first material having a first refractive index, and the second layers comprise a second material having a refractive index different from the first refractive index.

7 . The structure of claim 4 wherein the body comprises a single-crystal semiconductor material having a crystal lattice structure, and the surface of the body is faceted with a surface normal aligned in a crystallographic direction of the crystal lattice structure of the single-crystal semiconductor material.

8 . The structure of claim 1 wherein the first reflector comprises a metal layer.

9 . The structure of claim 1 wherein the first reflector is a distributed Bragg reflector including a plurality of first layers and a plurality of second layers that alternate with the first layers, the first layers comprise a first material having a first refractive index, and the second layers comprise a second material having a refractive index different from the first refractive index.

10 . The structure of claim 1 wherein the surface of the body and the first reflector are curved.

11 . The structure of claim 10 wherein the first reflector comprises a metal layer, and the body comprises a polycrystalline semiconductor material or an amorphous semiconductor material.

12 . The structure of claim 10 wherein the first reflector is a distributed Bragg reflector including a plurality of first layers and a plurality of second layers that alternate with the first layers, the first layers comprise a first material having a first refractive index, and the second layers comprise a second material having a refractive index different from the first refractive index.

13 . A structure for a photonics chip, the structure comprising:

a semiconductor substrate;

a spot-size converter;

a body on the semiconductor substrate, the body including a surface adjacent to the spot-size converter and a first reflector on the surface;

a first dielectric layer on the semiconductor substrate, the first dielectric layer including a first recess and a second recess, the first recess disposed above the spot-size converter and the first reflector, and the second recess disposed above the first reflector; and

a second reflector inside the second recess.

14 . The structure of claim 13 wherein the first reflector comprises a first metal layer, and the second reflector comprises a second metal layer.

15 . The structure of claim 13 further comprising:

a second dielectric layer between the first dielectric layer and the semiconductor substrate, the second dielectric layer including an opening penetrating through the second dielectric layer to a portion of the semiconductor substrate,

wherein the body is disposed inside the opening on the portion of the semiconductor substrate.

16 . The structure of claim 15 wherein the body comprises a single-crystal semiconductor material having a crystal lattice structure, and the surface of the body is faceted with a surface normal aligned in a crystallographic direction of the crystal lattice structure of the single-crystal semiconductor material.

17 . The structure of claim 13 wherein the first dielectric layer includes a top surface, and the first recess and the second recess are recessed below the top surface of the first dielectric layer.

18 . A structure for a photonics chip, the structure comprising:

a semiconductor substrate;

a spot-size converter;

a body on the semiconductor substrate, the body including a surface adjacent to the spot-size converter and a first reflector on the surface;

a first dielectric layer on the semiconductor substrate, the first dielectric layer including a recess disposed above the spot-size converter and the first reflector; and

a second reflector inside the recess.

19 . The structure of claim 18 wherein the first reflector comprises a first metal layer, and the second reflector comprises a second metal layer.

20 . The structure of claim 18 further comprising:

a second dielectric layer between the first dielectric layer and the semiconductor substrate, the second dielectric layer including an opening penetrating through the second dielectric layer to a portion of the semiconductor substrate,

wherein the body is disposed inside the opening on the portion of the semiconductor substrate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: DASGUPTA, ARPAN; DEZFULIAN, KEVIN; BIAN, YUSHENG; ROBSON, NORMAN; HEDRICK, BRITTANY; HOUGHTON, THOMAS; GIEWONT, KENNETH J.; RAMACHANDRAN, KOUSHIK; FISHER, DANIEL W.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 065606/0063 →
Continuity (1)
Related Publication 20250164707A1 · May 22, 2025
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