IP Library › Granted Patent US 12,732,127
Granted Patent B2
US 12,732,127 · App. 18/444,246 · Granted Sep 8, 2026

Systems and methods for configurable electrical inverter

Inventors: Lathom Alexander Louco (Arden, NC); Andreas Mayer (Clarkston, MI); Jeffrey Carter (Harrogate, GB)
Assignee: BorgWarner Inc.
H02P25/184B60L15/007H02P25/22H02P27/06B60L2210/40
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Quick Facts
Patent No.
US 12,732,127
App. No.
18/444,246
Granted
Sep 8, 2026
Kind
B2
Abstract

A system includes: an inverter configured to convert DC power from a voltage source to AC power to drive a motor including a plurality of windings, wherein the inverter includes: a first inverter to be connected to a first end of a first winding of the plurality of windings and a first end of a third winding of the plurality of windings; a second inverter to be connected to a first end of a second winding of the plurality of windings and a second end of the first winding of the plurality of windings; and a third inverter to be connected to a second end of the third winding of the plurality of windings and a second end of the second winding of the plurality of windings.

Claims (52)

1 . A system comprising:

an inverter configured to convert DC power from a voltage source to AC power to drive a motor including a plurality of windings, wherein the inverter includes:

a first inverter to be connected to a first end of a first winding of the plurality of windings and a first end of a third winding of the plurality of windings;

a second inverter to be connected to a first end of a second winding of the plurality of windings and a second end of the first winding of the plurality of windings; and

a third inverter to be connected to a second end of the third winding of the plurality of windings and a second end of the second winding of the plurality of windings.

2 . The system of claim 1 , wherein each of the first inverter, the second inverter, and the third inverter is an H-bridge inverter that includes two half-bridge inverters, and

wherein each half-bridge inverter is connected to a respective winding among the first winding, the second winding, and the third winding, and connected to each other by one or more switches.

3 . The system of claim 1 , wherein:

the first inverter includes a first switch operable to close to connect the first end of the first winding with the first end of the third winding,

the second inverter includes a second switch operable to close to connect the first end of the second winding with the second end of the first winding, and

the third inverter includes a third switch operable to close to connect the second end of the third winding with the second end of the second winding.

4 . The system of claim 1 , further comprising:

a breaker switch,

wherein each of the first inverter, the second inverter, and the third inverter includes a first half-bridge inverter and a second half-bridge inverter, and

wherein the breaker switch includes (i) a first connection connected to a node of the voltage source and to each of the first half-bridge inverters, and (ii) a second connection connected to each of the second half-bridge inverters.

5 . The system of claim 4 , wherein the breaker switch is operable to open to disconnect each of the second half-bridge inverters from the node of the voltage source to configure the plurality of windings in a Wye configuration.

6 . The system of claim 4 , further comprising:

one or more controllers configured to control the breaker switch to open or close.

7 . The system of claim 1 , further comprising:

the voltage source configured to supply the DC power to the inverter, wherein the voltage source is a battery; and

the motor configured to receive the AC power from the inverter to drive the motor,

wherein the system is provided as a vehicle including the inverter, the battery, and the motor.

8 . A system comprising:

a first inverter to be connected to a first end of a first winding of a plurality of windings of a motor and a first end of a third winding of the plurality of windings;

a second inverter to be connected to a first end of a second winding of the plurality of windings and a second end of the first winding of the plurality of windings; and

a third inverter to be connected to a second end of the third winding of the plurality of windings and a second end of the second winding of the plurality of windings.

9 . The system of claim 8 , wherein each of the first inverter, the second inverter, and the third inverter is an H-bridge inverter that is configurable to output two or more positive voltages and two or more negative voltages.

10 . The system of claim 9 , wherein each H-bridge inverter includes two half-bridge inverters, and

wherein each half-bridge inverter is connected to a respective winding among the first winding, the second winding, and the third winding, and connected to each other by one or more switches.

11 . The system of claim 8 , wherein:

the first inverter includes a first switch operable to close to connect the first end of the first winding with the first end of the third winding,

the second inverter includes a second switch operable to close to connect the first end of the second winding with the second end of the first winding, and

the third inverter includes a third switch operable to close to connect the second end of the third winding with the second end of the second winding.

12 . The system of claim 11 , wherein the first switch, the second switch, and the third switch are operable to close to configure the first winding, the second winding, and the third winding in a Delta configuration.

13 . The system of claim 11 , further comprising:

one or more controllers configured to control the first switch, the second switch, and the third switch to each open or close.

14 . The system of claim 8 , further comprising:

a breaker switch,

wherein each of the first inverter, the second inverter, and the third inverter includes a first half-bridge inverter and a second half-bridge inverter, and

wherein the breaker switch includes (i) a first connection connected to a node of a voltage source and to each of the first half-bridge inverters, and (ii) a second connection connected to each of the second half-bridge inverters.

15 . The system of claim 14 , wherein the breaker switch is operable to open to disconnect each of the second half-bridge inverters from the node of the voltage source to configure the plurality of windings in a Wye configuration.

16 . The system of claim 15 , further comprising:

one or more controllers configured to control the breaker switch to open or close.

17 . The system of claim 8 , further comprising:

a bidirectional switch connected to the third inverter, wherein the bidirectional switch is operable to close to charge a battery.

18 . A method comprising:

operating an inverter circuit to configure a plurality of windings of a motor in an Open Ended Winding configuration, the plurality of windings connectable to a first multi-phase inverter of the inverter circuit and a second multi-phase inverter of the inverter circuit;

determining that a parameter associated with the motor is beyond a threshold value; and

responsive to determining that the parameter is beyond the threshold value, operating the inverter circuit to configure the plurality of windings in a Delta configuration by connecting a first end of a first winding of the plurality of windings with a first end of a third winding of the plurality of windings, a first end of a second winding of the plurality of windings with a second end of the first winding, and a second end of the third winding with a second end of the second winding.

19 . The method of claim 18 , further comprising:

operating the inverter circuit to configure the plurality of windings in a Wye configuration by disconnecting the second multi-phase inverter from a node of a voltage source.

20 . The method of claim 18 , wherein the parameter is one or more of temperature, rotational speed, available power, or requested power.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2024
From: LOUCO, LATHOM ALEXANDER; MAYER, ANDREAS; CARTER, JEFFREY
To: BORGWARNER INC.
Reel/Frame 066704/0155 →
Continuity (1)
Related Publication 20250266779A1 · Aug 21, 2025
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