IP Library Granted Patent US 12,738,488
Granted Patent B2
US 12,738,488 · App. 18/158,274 · Granted Sep 15, 2026

Nickel-based active material for lithium secondary battery, method of preparing the same, and lithium secondary battery including positive electrode including the nickel-based active material

Inventors: Jongmin Kim (Yongin-si, KR); Jiyoon Kim (Yongin-si, KR); Pilsang Yun (Yongin-si, KR); Donggyu Chang (Yongin-si, KR); Kwanghwan Cho (Yongin-si, KR); Jangsuk Hyun (Yongin-si, KR); Jinhwa Kim (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M4/525C01G53/502C01G53/504C01G53/506H01M4/485H01M10/052C01P2002/72C01P2002/85C01P2004/03C01P2004/50C01P2004/90C01P2006/12C01P2006/16C01P2006/40H01M2004/021H01M2004/028
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Quick Facts
Patent No.
US 12,738,488
App. No.
18/158,274
Granted
Sep 15, 2026
Kind
B2
Abstract

A nickel-based active material for a lithium secondary battery, a method of preparing the nickel-based active material, and a lithium secondary battery including a positive electrode including the nickel-based active material, the nickel-based active material comprising a secondary particle having an outer portion with a radially arranged structure and an inner portion with an irregular porous structure, wherein the inner portion of the secondary particle has a larger pore size than the outer portion of the secondary particle.

Claims (52)

1 . A lithium nickel-based active material for a lithium secondary battery, the lithium nickel-based active material comprising;

a secondary particle having an outer portion with a structure of radially arranged plate particles, and an inner portion with a structure of irregularly arranged plate particles, the irregularly arranged plate particles of the inner portion being arranged to comprise more void spaces between the irregularly arranged plate particles than void spaces between the radially arranged plate particles of the outer portion,

a plurality of open pores at a surface of the secondary particle, and

an inner portion with a plurality of closed pores, each closed pore of the plurality of closed pores having an irregular porous structure and having walls that are closed so as to provide no connection to other pores,

the inner portion of the secondary particle having a larger pore size than the outer portion of the secondary particle, wherein a pore size of the inner portion of the secondary particle is 150 nm to 550 nm,

wherein the lithium nickel-based active material comprises a plate particle having a long axis arranged in a radial direction,

the plate particle has an average length of 150 nm to 500 nm and an average thickness of 100 nm to 200 nm in a thickness direction that is substantially perpendicular to a plane defined by the radial direction,

a ratio of the average thickness to the average length is 1:2 to 1:5,

wherein the lithium nickel-based active material is prepared by a method in which a metal hydroxide is combined with a lithium precursor, the metal hydroxide having an outer portion with a structure of radially arranged plate particles, and an inner portion with a structure of irregularly arranged plate particles, and

wherein a porosity of the inner portion of the secondary particle of the nickel-based active material is about 2% to about 20%.

2 . The lithium nickel-based active material of claim 1 , wherein a pore size of the outer portion of the secondary particle is less than 150 nm.

3 . The lithium nickel-based active material of claim 1 , wherein the secondary particle further comprises an open pore having a size of less than 150 nm toward the center of the inner portion of the secondary particle.

4 . The lithium nickel-based active material of claim 1 , wherein the ratio of the average thickness to the average length is 1:2.3 to 1:2.9.

5 . The lithium nickel-based active material of claim 1 , wherein the lithium nickel-based active material is an active material represented by Formula 1:

Li a (Ni 1-x-y-z Co x Mn y M z )O 2   Formula 1

wherein, in Formula 1, M is an element selected from boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), and aluminum (Al), and

a, x, y, and z satisfy the following relations: 0.95≤a≤1.3, x≤(1-x-y-z), y≤(1-x-y-z), z≤(1-x-y-z), 0<x<1, 0≤y<1, and 0≤z<1.

6 . The lithium nickel-based active material of claim 5 , wherein, in Formula 1, a, x, y, and z satisfy the following relations: 0.95≤a≤1.3, 0<x≤0.33, 0≤y≤0.5, 0≤z≤0.05, and 0.33≤(1-x-y-z)≤0.95.

7 . The lithium nickel-based active material of claim 5 , wherein:

an amount of nickel in the lithium nickel-based active material is 33 mol % to 95 mol % based on a total amount of transition metals including nickel, cobalt, manganese, and M contained in the lithium nickel-based active material,

the amount of nickel in the lithium nickel-based active material is higher than that of manganese, and

the amount of nickel in the lithium nickel-based active material is higher than that of cobalt.

8 . The lithium nickel-based active material of claim 1 , wherein the lithium nickel-based active material is LiNi 0.6 Co 0.2 Mn 0.2 O 2 , LiNi 0.5 Co 0.2 Mn 0.3 O 2 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 , LiNi 0.8 Co 0.1 Mn 0.1 O 2 , or LiNi 0.85 Co 0.1 Al 0.05 O 2 .

9 . The lithium nickel-based active material of claim 1 , wherein an overall porosity of the lithium nickel-based active material is 1% to 8%.

10 . A method of preparing the lithium nickel-based active material of claim 1 , the method comprising:

performing a first heat treatment on a mixture comprising the lithium precursor and a metal hydroxide at a temperature of 600° C. to 800° C. in an oxidative gas atmosphere,

wherein the method further comprises performing a second heat treatment on the mixture at a temperature of 700° C. to 900° C. in an oxidative gas atmosphere, wherein the second heat treatment is performed at a higher temperature than the first heat treatment and with exhaust suppressed,

and the metal hydroxide is radial, porous, and includes plate particles.

11 . The method of claim 10 , wherein the metal hydroxide is a compound represented by Formula 2:

(Ni 1-x-y-z Co x Mn y M z )(OH) 2 ,  Formula 2

wherein, in Formula 2, M is an element selected from boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), and aluminum (Al), and

x, y, and z satisfy the following relations: x≤(1-x-y-z), y≤(1-x-y-z), z≤(1-x-y-z), 0<x<1, 0≤y<1, and 0≤z<1.

12 . A lithium secondary battery comprising:

a positive electrode comprising the lithium nickel-based active material of claim 1 ;

a negative electrode; and

an electrolyte between the positive electrode and the negative electrode.

13 . The lithium secondary battery of claim 12 , wherein a pore size of the outer portion of the lithium nickel-based active material is less than 150 nm.

14 . The lithium secondary battery of claim 12 , further comprising an open pore having a size of less than 150 nm in an inner portion of a secondary particle of the lithium nickel-based active material.

15 . The lithium secondary battery of claim 12 , wherein the lithium nickel-based active material is an active material represented by Formula 1:

Li a (Ni 1-x-y-z Co x Mn y M z )O 2   Formula 1

wherein, in Formula 1, M is an element selected from boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), and aluminum (Al), 0.95≤a≤1.3, x≤(1-x-y-z), y≤(1-x-y-z), 0<x<1, 0≤y<1, and 0≤z<1.

16 . The lithium secondary battery of claim 12 , wherein the lithium nickel-based active material is LiNi 0.6 Co 0.2 Mn 0.2 O 2 , LiNi 0.5 Co 0.2 Mn 0.3 O 2 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 , LiNi 0.8 Co 0.1 Mn 0.1 O 2 , or LiNi 0.85 Co 0.1 Al 0.05 O 2 .

17 . A lithium nickel-based active material for a lithium secondary battery, the lithium nickel-based active material comprising:

a secondary particle having an outer portion with a structure of radially arranged plate particles, and an inner portion with a structure of irregularly arranged plate particles, the irregularly arranged plate particles of the inner portion being arranged to comprise more void spaces between the irregularly arranged plate particles than void spaces between the radially arranged plate particles of the outer portion,

a plurality of open pores at a surface of the secondary particle, and

an inner portion with a plurality of closed pores, each closed pore of the plurality of closed pores having an irregular porous structure and having walls that are closed so as to provide no connection to other pores,

the inner portion of the secondary particle having a larger pore size than the outer portion of the secondary particle, wherein a pore size of the inner portion of the secondary particle is 150 nm to 550 nm,

wherein the lithium nickel-based active material comprises a plate particle having a long axis arranged in a radial direction,

the plate particle has an average length of 150 nm to 500 nm and an average thickness of 100 nm to 200 nm in a thickness direction that is substantially perpendicular to a plane defined by the radial direction,

a ratio of the average thickness to the average length is 1:2 to 1:5, and

wherein the lithium nickel-based active material is prepared by a method in which a metal hydroxide is combined with a lithium hydroxide precursor only, the metal hydroxide having an outer portion with a structure of radially arranged plate particles, and an inner portion with a structure of irregularly arranged plate particles,

and which comprises a first heat treatment and a second heat treatment, the second heat treatment being performed with exhaust suppressed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2023
From: KIM, JONGMIN; KIM, JIYOON; YUN, PILSANG; CHANG, DONGGYU; CHO, KWANGHWAN; HYUN, JANGSUK; KIM, JINHWA
To: SAMSUNG SDI CO., LTD.
Reel/Frame 062738/0113 →
Priority Claims (2)
KR 10-2016-0092244 · Jul 20, 2016 · national
KR 10-2016-0162292 · Nov 30, 2016 · national
Continuity (2)
Continuation 15654623 · Jul 19, 2017
Related Publication 20230163298A1 · May 25, 2023
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